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Aluminum Boat Refurb � Casting Deck, Floor & More � Full Project Video
Save $s by building your dream boat with only a few tools and a little sweat equity. We are your one stop shop for customizable aluminum boat kits.� Customize Your New Aluminum Boat Kit Today! Play / mute. Step 1: select your cut file. Select A Cut File From One Of Our Prefered Vendors. Specmar, Inc. Step 2: select your assembly option. Unassembled Flat Pack Kit. In building your aluminum boat�s casting deck, there are many materials that you can use. The following are the basic things you need to construct a casting deck, but not all of them apply to one deck construction.� And if you have a small boat, it is best to make a removable casting deck, so you can use it when needed, and store it when you not in need. Deck outline template. Get a large cardboard box and use it to create an exact outline and form of the casting deck. Use your measuring tape to get the precise details, and cut out the cardboard box, according to the shape of the deck. I have been asked to go over my custom casting deck and boat build a few times now so I finally made a video that all of you out there looking to make your.

This project details the complete aluminum boat refurb and buildout project for a s deep-V MirroCraft. The buildout created features like a casting deck, storage lockers, net holder, electronics panel, carpeting, painting and more.

And step 1: Throw away the lame bottle. I used a small, 6-gallon pancake air compressor, which sufficiently powered the gun although I needed to pause occasionally to let the compressor catch up.

A great resource there is the Harbor Freight Coupon Database. Find the coupon you want and snap a screenshot to use at Harbor Freight. I created a lightweight support frame using structural aluminum angle from Metal Supermarkets.

I bought all my paint and hardener at Tractor Supply using guidance from this post over at iBoats. I highly recommend using marine-grade plywood. It weighs half as much as exterior plywood of the same dimensions, and it takes carpet amazingly well. Make sure you use structural angle, which is thick at the bend to support weight. Lay the foam on the bow, cut it out, then continue to cut it back until it fits perfectly. Then use it as a template to cut your marine plywood.

I retained the original rear aluminum seat for stability, and screwed the wood structure and aluminum angle directly to it. I retained the front seat supports and screwed the casting deck into them. Speaking of screws, stainless steel is expensive, so try to use coated deck screws, or better yet cement-board screws, to avoid rust. For bolts, nuts and washers, definitely opt for stainless. I also used exterior Simpson Strong Ties to tie together the box framing.

Huge timesaver, and lateral stability is super important. Remember: The seats you remove are what tied the boat together and made it safe. I did it by bolting a pine KD board to the gunnel along both sides, then tying the box to that board, then tying the box to the floor on both sides. And again, I retained the rear bench seat and tied directly into it. This boat fishes extremely well, and in a few short years has provided a lifetime of memories for bass and walleye.

Just check out our pictures all over the site! Got any questions? Comment below or drop us a line.

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