Boatbuilding Basics: Fiberglass, Composites, and Wood | PropTalk

Log in or Sign up. Boat Design Net. With a mould. Easier to build a ply-chine boat and coat it with fibreglass. Plenty of good designs on the website. BergaliaOct 18, Check out GlenL. It is fiberglass with plywood core Strong boat.

And has plenty of options for good power This boat is a good looking boat and in range for a first time builder. Plywood has skyrocketted through the roof it should build my own fiberglass boat up abit later in build my own fiberglass boat up spring. Get the prints and study for awhile, get set up for the project, tell your wife that you really do love her more than your fishing tell her everyday and good luck I am very interested in personal boatbuilding.

No wife, Huntermike32? Listen I've got a couple of teenage daughters hanging around the house Both pretty Build My Own Fiberglass Boat Extension adept at boatbuilding Send details of your bank statement and I'll arrange for shipping tomorrow And Bergalia made you an offer?

He he he he. Go for it, huntermike! It's no small project, but it looks like a fairly straightforward hull and Glen-L's plans are generally easy to read. I'd start by assessing ip budget. Figure out how much you can afford. Look around at similar boats to see what kind of power, gear. Boats always, always run build my own fiberglass boat up budget. I'd figure on spending about a year on building a hull and deck. Building over winter gives you build my own fiberglass boat up to look forward to next summer.

Keep boxt wary eye out for Bergalia's offer there BergaliaOct 20, You are going to cover it in and out with epoxy. No way around. Pick a deeper type of boat. Your first boat WILL be on the heavy.

Always is. I've built a glen L. You will be boating before you retire. The world is littered with glen L s that have never been finished. You must log in or sign up to reply.

Show Ignored Content. Similar Threads. How to fiberglass upside down? Replies: 21 Views: 18, Replies: 39 Views: 2, Adam Jun 3, Crowned panel - predicting shrinkage burkeJan 13,in forum: Fiberglass and Composite Boat Building. Replies: 11 Views: 1, Replies: 9 Views: 1, Replies: 24 Views: 3, May 7, Replies: 0 Views: 3, Infusion - resin up and down.

Replies: build my own fiberglass boat up Views: 3, SeriolaDumerili Dec 2, An upside down boat is bad Replies: 16 Views: 4, Infusion: Is pulling resin down the laminate a bad idea? Replies: 6 Views: 2, JRL Feb 20, mg Unknown glastron??! Replies: 9 Views: 6, Mar 21, Forum posts represent the experience, opinion, and view of buold users.

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To ensure success a two-piece mold is often used, so the molded part can be more easily released by separating the halves of the mold. It is also difficult to properly lay up and wet out fiberglass fabric in a deep mold with hard-to-access spaces. In other cases, with tumblehome hulls, for example i. Molds themselves, of course, must also be created. To build one fiberglass boat, it is often said, you must in fact build two boats: the finished product and the mold from which it springs.

With a female mold, you normally build three boats to get one--first a male plug on which the female mold is formed, then the mold, and finally the boat itself.

Capital costs, therefore, are quite high, which is why truly custom one-off fiberglass boats are quite rare. It is possible to build fiberglass boats cost-effectively, but only if many boats are born of the same mold. This is what is unique about fiberglass construction. As late as the middle of the 20th century, boats were always built one at a time. Since the advent of fiberglass, however, boatbuilding has increasingly become an industrial process as opposed to a craft.

The biggest builders these days can churn out hundreds--or even thousands--of boats a year on massive assembly Build Your Own Boat Fiberglass 30 lines studded with computer-controlled robots that do everything from spraying gelcoat into molds, to cutting hatches and drilling holes for fasteners in decks, to cutting, trimming, and even varnishing interior woodwork. But even on the most automated production line, a lot of manual labor is still needed for a boat to be built properly.

Given the relatively small market for new sailboats, there is also a surprisingly large number of small builders who still build only limited numbers of boats using little automated machinery. For many in the industry boatbuilding is primarily a labor of love; to them boatbuilding will always be an avocation and never just a business.

Generally, however, the companies with the best long-term chances of survival are those that focus on economic reality and production efficiency.

One thing many mass-production builders have come to realize is that their biggest competition is not other builders of new boats, but the ever-growing number of older glass boats that are still on the water.

It is now 60 years or so since the first glass boats appeared on the market, and there is still no evidence of any inherent limit to their useful life spans. As far as we know, a well-built, carefully maintained glass boat can last virtually indefinitely. This, unfortunately, only encourages builders to produce boats that are less than durable.

Buyers who expect to trade in or sell a new boat within a few years need not worry about this, as serious maintenance issues are unlikely to arise in the first few years of ownership.

To help those who find their cruising sailboats on the brokerage market i. Having a good basic knowledge of construction techniques can save you from making some big blunders when you buy a boat, so I encourage you to stay tuned.

BoaterMouth link: here. Back Explore View All. Back Types View All. Unpowered Boats Kayaks Dinghies. Personal Watercraft Personal Watercraft. Back Research. Reviews Boats Engines and Parts. Beyond the technical issues, the awestruck amateur rightly wonders: Do I have the character�the perseverance, the capacity to surf the waves of elation and despair�for the year or three or 10 this magnificent creation will demand?

As many production builders have evaporated from the underft class, a tide of professional designers and naval architects has flooded the void with sophisticated plans for amateur builders. Modern materials�plywood, fiberglass and epoxy�make it possible to build lightweight, rotproof and prodigiously strong composite hulls through several techniques, most of them simpler than traditional plank-on-frame.

In just the last few years, many designers have also started producing kits consisting of a building jig and all the hull panels and bulkheads through the technology of CNC computer numerical controlled routing. The jig guarantees precise alignment, and the panels are perfectly cut to plan. That said, the logical and practical arguments against building your own are hard to beat back.

An inexperienced builder probably will not end up with a boat whose functional details are as well executed as those of a production boat that has undergone years of design refinement. A used fiberglass boat in decent condition can be found for a third to half the cost of parts and materials for a comparable home-built boat.

Building a boat from plans or a kit is well within the scope of a reasonably competent DIY-er. I am a serial boatbuilder, however, with enough experience to know better if knowing better would enhance my life. This is my sixth build; preceding it have been three other sailboats and two kayaks. I never expected this would happen, but what started out as an experiment in building a complicated toy became a life-changing experience.

So it is for many amateur builders. With the dream, of course. And then whack it down to realistic scale. While there are inspirational stories like that of Roy Jackson of Bainbridge Island, Washington, an advertising executive who began building a 43ft schooner in and finally launched it in , at the age of 78, there are many more where the overambitious dream ended as expensive firewood.

Some designers post expected building times for various boats in their catalogs. These are, without exception, laughable. For an honest estimate, multiply by two or three.

For the record, my first boat, a 13ft 6in sailing dinghy, required hours. My second, a 19ft gaff sloop, consumed about 3, A friend in British Columbia took 6, hours for a meticulously crafted 23ft Bermuda sloop. The amateur will be surprised to find how many different skills have to be learned to build a sailboat. For a composite hull, you also learn fiberglassing and filleting sculpting coves of thickened epoxy to strengthen joints such as bulkhead-to-hull , and good fiberglassing is not easy.

When I arrived at this final step on my complicated gaffer Nil Desperandum I was lost in the woods�the plans provided little illumination�until I phoned Sam Devlin, the designer, and told him I was about to turn the job over to a professional.

I digested a book on rigging and spent days prowling marinas in the Seattle area, camera and notebook in hand, studying how boats in my size range were rigged. Finally, I visited a chandlery where an extraordinarily helpful associate combed through the plans with me for two hours, patiently advising which block, shackle, eye, cleat and line was appropriate for each job.

It took a couple of seasons of sailing to fiddle the rig into top form and reliability, but it now works admirably�and I have only low-grade trepidation for rigging the next boat. The step from dinghy to cruising boat is not to be taken lightly; new complexities present at every turn. How does one execute the corners of the trunk cabin? Taking this extra step cut against the grain of my impatient nature, which was another benefit of doing it: vocational rehab in learning patient and methodical work.

For example, if your dream is a compact cruiser in the 19ft to 22ft range, the designers listed in the sidebar offer 30 different options, including Bermuda sloops, gaff sloops, yawls, catboats, a cat-ketch and even a trailerable schooner.

Construction regimes include traditional plank-on-frame, plywood stitch-and-glue, plywood lapstrake and cold-molding. I have built hulls using various methods, and in my opinion, stitch-and-glue is the most amateur-friendly. Its only drawback is that seriously curvaceous shapes are not possible, and some designs�certainly not all�look a bit slab-sided.

The most beautiful small boats may be lapstrake: the parallel flow of sweeping lines creates a visual rhythm that makes the boat seem like an organic creation. I thought it prudent, for example, to build positive flotation into Nil Desperandum, so I turned 14 cubic feet of hull crannies into watertight air compartments, providing lb of flotation to counter the lb of ballast.

Even a modest daysailer will force you to surf a cycle of elation and discouragement. And if you are to keep going, you have to figure out a way to manage it, building a reservoir of perseverance that may seep into other areas of your life. You learn that perfectionism is not your friend, so you let go of the vision of uncompromised beauty you held when you first spread out the plans on the dining room table.

Oddly enough, this surrender will also make you happier, as you learn to separate the tasks that must be done right from those merely built as a projection of ego. Joined Mar 26, Messages 4, I don't have the site available, but if you google Bruce Roberts i'm sure it will turn up. He is a world renowned designer of larger yachts, I think the smallest thing he has is about 28 feet and they go up to well over feet.

As for the feasability of developing a mold It is a very very expensive process and unless you intend to use it to build many many boats it is a waste. It just takes alot more man hours to complete. My wife and I are tossing around several plans from different designers right now. We know we want something classic, it must have a cabin, it must be trailerable. We still have many other decisions to make - cuddy, enclosed salon, single helm, flying bridge, displacement or planing hull, the list goes on If you are serious about this, get a plan set for something small like a canoe or kayak and see of you have the patience or even the desire to build a larger craft.

It really all depends on materials and finish. However, the final value would suffer greatly to the point that it would probably be worth little more than the material cost. Get clickin' and start dreamin'. Mark42 Fleet Admiral. Joined Oct 8, Messages 9, The guy said he's had it stored in his barn for 5 years, and it has been stripped,but the hull is sound. He wants me to 'make him an offer', but did say he got it for free.

The only thing is finding something to tow a 33' boat. Guess I'd figure that into the cost of the package. Although, I could just have someone tow it to the lake for me and wet slip it for the summer. Especially if it has a working trailer for a 33'boat.

BTW, to repower a 33' boat, you are talking some serious horsepower. Or if its setup for outboards, it will need two or better outboards. Just be aware it will cost a lot more to power that boat than you will spend on a rebuild. On top of the K it will cost in power, figure burning about 20 to 40 gallons an hour at top speed. I looked through the free want ads yesterday, and I'm going to look at an old Coast Guard boat with a 33' hull this morning.





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