Nic Compton reports. Finally, after months of planning and discussion, the moment of truth had arrived: the first Western Skiff MkII kit, put together by Jordan Boats, was being delivered to its first customer. Download your own set of free plans today: pbo. Browse the complete set of articles in this series online. The Western Skiff was originally designed by that doyen of racing multihulls, Nigel Irens, and build your own skiff kit modeling briefly available as a kit through Classic Boat magazine in the late s.
For years, Nigel and I had discussed the idea of making the boat available again, but the idea finally gained some traction when an article about restoring my skiff was published in PBO Juneand the arrival on the scene of someone willing to turn the CNC files into a set of PDFs for amateur construction: Jack Gifford jackgifford. The kit in the s was supplied with bulid needed to build the boat and the cost reflected. The free plans available to download from pbo.
For amateur use. Please make a donation to the Ed Burnett Memorial Fund at www. So, whereas task 1 with the original kit and the free plans was to liberate the finger joints at the end of the planks, and glue together the actual planks while they were still nested in the sheets of ply � creating a cumbersome build your own skiff kit modeling of 4ft x 16ft plywood sheets � Alec Jordan has nested the planks more efficiently to reduce the amount of wastage.
This has allowed him to save 1. Gone are the long, elaborate finger joints of the original kit. Indeed, setting up a jig and cutting the scarfs was one of the most time-consuming and tricky jobs of this part of the build 4 hours � something to bear in mind when deciding which method to go. The finger joints huild less pretty but much easier for a complete beginner. Setting up a jig to ensure his router would cut each of the faces of all the scarf joints on a consistent angle took Jeremy Butler 4 hours � one of the most time-consuming single elements of the first part of the build.
The free downloadable PBO plans offer a simple set of finger joints to ensure the planks and bottom boards align correctly. In the end, Jeremy came up with a simple jig which he could run a router over and cut the exact same angle in the ends of all the planks.
For those of a less technical persuasion a plane or even a belt sander can skkiff used to make the scarfs. With the scarfs cut, it was time to line up the two halves of the plank. Here, Alec has come up with an ingenious method to make sure they are correctly aligned. A hole is precut youe the outer end of the two half-planks, with another hole cut through both parts of the scarf joint.
Two more tacks are put into the holes at either end of the plank and a string stretched between. When the string passes directly over the tack in the scarf joint, the two halves of the plank are perfectly lined up. Then it was time to get glueing. Jeremy opted to use MAS epoxy, mixed with white colloidal silica and brown microballoons depending on the consistency he was trying to achieve.
More colloidal silica makes the mix stiffer and harder to sand down, while more microballoons makes it easy to iit down but more likely to sag. By lining up the two joints over the central tack � so the tack ran through both scarfs build your own skiff kit modeling Jeremy was able to glue up the garboards as a pair, one on top of the other, using sheets of plastic to stop them sticking to each.
He build your own skiff kit modeling the same for the next plank along, and planned to do the same for the rest of moreling planking. Next, the parts for the building jig could be popped out of the MDF sheets and assembled, using wedges to lock the lugs into the slots.
To raise the jig to a better working height, Jeremy fitted a pair of angled legs at either end not included in the kit � though you might just as easily sit the whole thing on a pair of trestles.
With the frames in place, the bottom board can be fitted and screwed. Plastic cable build your own skiff kit modeling keep the curve of the garboards under control.
The advice is to use as few as you can get away with�. Thus the gap between the bottom board and the garboards should be taped up on the inside, primed with liquid epoxy and then filled with a large fillet of epoxy filler.
This will add a little osn but save against damaging the lower chine when dragging the boat up and down the beach. This part of the process took longer than Jeremy expected � nearly a quarter of his time so far. He found mit Japanese rasp ideal for cleaning up the cut tabs. The Jordan Boats kit offers two options for joining the planks: short finger joints backed with GRP or traditional scarfing joints.
Jeremy opted for the scarfs, which he measured up here to build your own skiff kit modeling a ratio ofskivf about He built a simple jig to produce the desired build your own skiff kit modeling angle. The guides of the router will run over the blue strips of wood, with the plank held firmly in place underneath. To ensure the planks were correctly aligned, a tack was tapped through the pre-drilled hole on either part of the scarf.
The hole is deliberately not centred to make sure the plank-halves are not flipped by build your own skiff kit modeling. A string is then stretched between builc pre-drilled points at each either of the plank.
When the string lines up over the middle tack, the plank is aligned. The components of the building jig are broken out of the MDF sheet and ready to assemble. The assembled jig, the right way up. The lugs are locked in place using a simple but ingenious system of wedges. Jeremy improved on the basic build your own skiff kit modeling by adding legs to raise it to a better working height.
He suggests it would be even better if some yor braces were added to the legs to stiffen them up. A rectangular block screwed to the inside of the transom is used to locate it. Unlike traditional boatbuilding, the edges are not bevelled: the gaps will be filled with epoxy instead. The frames all slot into the jig. The hull is shaped by the frames alone, build your own skiff kit modeling remain a permanent part of the structure.
Note: the building jig and frame alignment method differs on the set of plans and instructions on pbo. Everything is in place, ready to receive the bottom board. Note the limber holes precut on the undersides of the frames. The bottom board is in modelinb, and the garboard planks are being offered up.
After a childhood messing around on boats in Cornwall and the south of France, Jeremy Butler decided he was going to be a fisherman. He worked on oyster jit on the Carrick Roads, longlining off Newlyn before fetching up at the Falmouth College to study Small Craft design.
After a formative year out in Australia, he retrained in IT and has been working in software ever. I want something I can enjoy rowing on my own Build Your Own Skiff Aluminum but that the family can all pile into and explore the river, so the skiff ticked lots of boxes.
We estimate. Instructions for free Western Skiff plans � click here to download. Overview pdf of Western Skiff plans 10 pages of A4 � click here to download. Full set of pdf plans of Western Skiff 39 pages of A0 � click here to download. Building an outboard well during skiff restoration inby Nic Compton.
Skip to content �. Home All latest posts. Once printed, join together individual sheets by matching the corresponding numbers in each build your own skiff kit modeling and aligning the target marks.
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