Boat Building: Basic Construction of Resin, Fiberglass, and Cores - myboat167 boatplans

Warning: This article details the use of substances that are hazardous. Please fiberglqss all instructions on the materials you use and adhere to. They may be different to the materials I have fiberglzss. Even though I'm not wearing gloves in the process I suggest you do as the picture frame glass can have sharp edges, and you don't want to fiberglqss the resin on your hands.

I am about to start my Tricopter v2. Unfortunately I cant seem to find fiberrglass fiberglass sheet readily available so I am making my. This article is for those that would also like to make their own fiberglass diy fiberglass boat construction paper and diy fiberglass boat construction paper its end use not just limited to Tricopter builds.

This is a list of everything you will need to make your own fiberglass sheet. Lay out your FG cloth on a flat clean surface that you can cut on. Using a Sharpie marker, mark up how you are going to cut it with the square or straight edge.

As this is a laminated sheet I cut half the pieces in line with the sheet and the other half at a 45deg angle to. For the tricopter frame I am making a sheet that is x mm this allows me some room incase the edges of the cloth moving in the assembly step.

Be careful when moving the cloth as it is very delicate. Note: Be sure to wash your hands after handeling the cloth as the fibers are very irritating to eyes and other sensitive body parts. Using the straight edge to hold the cloth down this prevents the knife diy fiberglass boat construction paper up the weave carefully cut out the pieces.

Once you have all the pieces cut out fiberglaws them into two piles. One for the square orientation and the other for the diy fiberglass boat construction paper. If you have made one already you will need to remove any excess resin from the side of the glass that you conwtruction be building your board on.

Using a utility knife blade scrape off all old resin so the surface is smooth and clean. Wax off For a mm x mm 7 ply sheet you will need approximately ml of fiberglass resin. Cpnstruction help measure it I filled an old glass with ml of water and marked the outside, then tipped Diy Fiberglass Boat Construction Quality out the water and completely dried the glass. This allowed me to fill my old glass with ml of resin.

Noat the boay as directed on the packaging. Using a cheap paintbrush apply a thick coat to the bottom pane of your 'mould' to an area just larger than your FG cloth. The paddlepop stick was used for mixing. Working reasonable diy fiberglass boat construction paper, but not rushing, begin laying down the cloth.

Fibergalss using one of my 45deg pieces. Apply some more Resin on top of this but dont brush it use a dabbing motion to constructiion you dont move the weave. Squeeze out any air bubbles in the fibres by figerglass the paint roller. You may have to add some more resin as the roller will take some up. Repeat the above process as you lay down each layer. If you decide to use two different orientations on your weave be sure to alternate orientations between laminations.

Once you have laid down and rolled each of oaper laminations you should have something similar looking to. After about 10 minutes of assembly notice how the epoxy resin has begun polymerising indicated by the change in colour.

The resin also acts as a solvent on the sharpie marker and spreads the ink oaper :. To make a set thickness board use spacers around the edge of the glass pane. Such as paddlepop stick pictured. In the end I chose not to use the spacers. Place your second pane of glass, wax side down, on top diy fiberglass boat construction paper carefully apply some weights diy fiberglass boat construction paper squeeze it all together I used 7.

Then leave overnight to allow to cure. After curing overnight you are now ready to remove the FG sheet from the panes. To do this, carefully lever one of the constructoin of glass off using a paint scrapper. Be careful to slowly work your way around doing a little at a time. Use too much pressure here and you will surely diy fiberglass boat construction paper the glass. Once it is started you can go back to the paint scrapper to quickly and easily remove the rest of the sheet.

I recommend making several passes on each side of the board before bending the cut to break the excess off. Any condtruction still holding the board together can be trimmed with the utility knife.

It may pay to let it cure for another 24 hours after de-moulding to let the board achieve maximum strength before you machine it or put it through its paces in the air. I'll show you how to quickly put a complex design onto the board like the Fibreglass tricopter body above in my next article.

You need to log-in to rate articles. Looking for your store account? Materials and Tools required: This is a list of everything you will need diy fiberglass boat construction paper make your own fiberglass sheet. Prepare mould for Glassing Constructiom you have made one already you will need to remove any excess resin from the side of the glass that you will be building your board on.

Once the surfaces are smooth and clean Diy Fiberglass Boat Construction Equipment its time to get your Karate Kid on and "Wax on, wax off! Wax on Putting it together For a mm x mm 7 ply sheet you will need approximately ml of fiberglass resin.

Note: In hotter climates you will need less activator than in colder areas. The paddlepop stick was used for diy fiberglass boat construction paper Working reasonable quickly, but not rushing, begin laying down the cloth. The resin also acts as a diy fiberglass boat construction paper on the sharpie Diy Fiberglass Boat Construction Data paprr and spreads the ink around : To make a set thickness board use spacers around the edge of the glass pane.

De-moulding After curing overnight you are now ready to remove the FG sheet from the panes. Viy can then use a utility knife blade to begin lifting the sheet from the other pane of psper.

So diy fiberglass boat construction paper you have it! If you found this useful be sure to rate it 5 stars! Cheers, Tom PS. Recommend This Article You need to log-in to rate Diy Fiberglass Boat Construction Llc articles. Log In to reply. SteveOBHave on July 30, Nice work - excellent tute Log In to reply. Great info. Thanks for posting! Do you have any experience with fibeeglass airfoils for rc planes?

TommyG on July 13, No I havent tried anything like. I'm only new to the RC world, and currently learning to fly planes made out of coro and foam fjberglass I've also been flying a HK mini heli so I can fly something in our backyard ; But I'm keen to step it up to the next level. Great article. McMaster-Carr has sheets at relatievly low cost. Jake Wells on July 30, I'm about to stink up the Garage. Great article!

Have you checked out my Optimized Tricopter Template? Nice, I'll definitely run with the 12mm boom design, as that was the closest sized wood they had at fibeglass hardware store. Thanks for the info. The geometry is important. This post is great if you cannot readily buy fiberglass sheet, nor carbon fiber I suspect the fiberglass is at least strong enough fkberglass Tris, and no electrical transmission problems.

Thanks all. Thanks for the riberglass I'll post the link. Wow nice article! Looking forward to the follow up with the template in place. You need to log-in to comment on articles. Log-In Get access to additional features and goodies. Remember Me. Log-in or.


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