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Build a Flat Bottom Jon Boat Plans | Jon boat, Wood boat plans, Flat bottom jon boat

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Living in a sea-side town in south-east England, I thought it would be cool to have a boat. However, I did not want a big boat to beging with, as I wasn't This is going to take fibfrglass threads to cover.

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Two examples of fiberglass cloth: the fiberglass at the left is significantly thinner and lighter, but provides less stiffness. You can see the core with checkered appearance in this part, about to be vacuum-bagged at Sabre Yachts. Photo Credit: Sabre Yachts. Although many modern boatbuilders eschew the use of wood, on high-end custom yachts like this Jarrett Bay, methods like cold molding are often considered superior to more modern techniques.

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Reviews Boats Engines and Parts. How-to Maintenance Buying and Selling Seamanship. Back Services. Boats PWCs. Boats for Sale View All. Flat bottom boats are very popular and given their popularity they can be expensive. Therefore if you wish to save money, or you just want to build a flat bottom boat as a DIY project, here is a detailed guide to do that. How do you build a flat bottom boat? Begin by building the boat bottom, then add the transom, sides, bow and prow.

Then add trims, seating, a storage unit and fittings before applying the finish. Here we cover these steps in detail. The initial planning phase of your flat bottom boat build requires you to decide on the overall design plan of your boat, the material you will use to build it and the construction method you will employ.

The main materials that can be used to build a flat bottomed boat are aluminium, fiberglass, plywood, and solid wood. As plywood is the cheapest material available and the easiest to work with it is the most popular material used in DIY flat bottom boat-build projects. Most homemade flat bottom boats are built on a Jon boat design because Jon boats are popular utility vessels used for fresh water fishing, duck hunting and transportation through shallow waters.

Their simple no-frills design also makes them ideal for a home-build project. As a Jon boat is the most popular flat bottom boat deign used for home-builds and plywood is the cheapest and easiest material to work with as well as being the most popular we have chosen this material and this boat design for our home construction project.

If you require plans for other flat bottom boat types or any boat type or want to work with a different material please go here for a variety of different detailed boat plans.

If you are happy enough to proceed with the building of a plywood Jon boat then you will begin your build from the bottom up. You first build the bottom of the boat, then add ribbing before adding the transom. Then you construct the sides starboard, and port , add the bow and finally the prow.

After the hull is formed you will add seats and a storage unit at the prow before adding trims for a more pleasant look. The unique hull design on a flat bottomed boat allows the boat to traverse shallow bodies of water that other boat types could not navigate. This is because the flat two-chinned hull means a flat bottom boat is much less likely to ground in shallow waters or be damaged by rocks and other debris that can lie several inches below shallow water surface.

The different types of flat bottomed boats usually tackled as a DIY build include:. The most popular type of flat bottom boat design tackled as a DIY building project is a Jon boat.

This boat is very popular because it is an ideal shallow water utility boat and can be used for transportation, fishing and duck hunting in extremely shallow waters as well as other more commercial activities.

To learn more about what a Jon boat is go here. Jon boats are the most common flat bottom boat design used for DIY build projects not only because they are excellent shallow water utility boats and the number one choice for inland fresh water fishing and hunting but also because their simple design makes them relatively easy to construct. They are also popular because they are very pocket friendly, both to buy and to build.

So, rather than give you detailed instructions on how to build every type of flat bottom boat on the list above, which would require a book rather than a website post, here are detailed instructions for building a flat bottom Jon boat. Because plywood is very buoyant, really budget-friendly and extremely easy to work with we will outline how to build your Jon boat from plywood. If you require plans for other types of boat or want to use a construction material other than plywood you can get over detailed boat building plans here.

The construction method applied to a boat-build is largely dependent on the construction material being used. For example, carvel construction is a method used for building a solid wood boat while molding is applied when building a fiberglass boat though you can build a plywood boat and coat it with a fiberglass finish. Just as different construction methods are needed when using different materials, different tools and equipment are also required.

For example, welding equipment is needed when building an aluminium boat and a mold or plug must first be constructed Fiberglass Jon Boat Manufacturers For Pdf for a fiberglass build. However, only simple common wood tools, that you most likely already have at home, are all that is needed for building a plywood boat. Construction glue and other more specialized materials can be sourced cheaply locally or online.

Home-made plywood boats are very popular nowadays due to the availability of good plywood, its cheap price, how easy it is to work with it, and because it is so buoyant. Plywood is not only easier to work with than other types of materials but the actual construction method utilized when building a plywood Jon boat is much less complicated than those employed when using other materials such as aluminum.

Although plywood is a great material to use for a Jon boat build project, especially if it is your first, using this material does have some drawbacks that you should be aware of. For example, plywood rots very easily and is therefore not as durable compared as other materials. A plywood boat obviously requires a greater effort to protect the wood water ingress and subsequent rot from water erosion and therefore requires more maintenance to ensure it stays waterproof.

Having said that, plywood is definitely the best material to use as far as budget, ease of build and speed of build is concerned. And, if you 18 Foot Jon Boat Plans 40 look after your boat it should last you a very long time. The first step when building a plywood flat bottomed boat is to ensure you have the correct tools and materials that will be needed during the building process.

A boat is normally longer than a sheet of plywood and therefore, you will need to join two or more sections of plywood to form the bottom floor of your boat. For our boat we will use 2 sheets only.

Draw a line to join the ends of the marked lengths. This will form a triangular type shape as shown in the image to the right. On a flat working platform such as a raised table, push the back piece and the newly cut front piece together keeping the cut part to the front, before you proceed to the next step. The line will act as a guide for the placement of the sides, front and back of your boat. Next, temporarily fix the poplar stock along the line and onto the bottom with screws.

This will be removed later before being permanently fixed in place. Using a pencil, trace the poplar stock to form the glue alley. The glue alley is used to mark the area where you will place your glue to hold the ribbing in place. Like the poplar stock used for the ribbing you now need to temporarily screw this piece evenly over the seam.

You will also remove this later before replacing it permanently. Order a Hard-copy of the Catalog Click here for more information about our plans and kits. January 30, at pm. Connect with us:. Customer Builds. Copyright Info. Copyright by Glen L Marine Designs.

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