Boat 202. And why the Zip? As I searched the Web and corresponded with other novices who had successfully built one, it quickly small boats 2021 zip code clear that it was the obvious choice. One day Art walked into my office and said he was considering building a boat for. He had just returned from northern Michigan where old wooden boats zipp almost everywhere along the shores of Lake Michigan and Lake Huron.
He liked the idea, and we decided we would both build wooden boats while helping each other along the way. I ordered plans for the Zip, and Art settled on an equally classic-looking runabout, the Glen-L Squirt. Both Art and I would be building our boats in our basements and so had limitations on the size of the boats we could build. The plans for the Zip came from Glen-L with a step-by-step instruction manual and full-sized patterns for the transom, frames, gussets, stem, breasthook, and knees.
Builders can shorten the boat by 10 percent if they reduce the frame spacing, but Glen-L recommends against lengthening the Zip. There is also an option to either small boats 2021 zip code the boat up as a utility skiff with an open cockpit boars as a runabout with decking surrounding two cockpits. I built my boat to the designed length as a runabout. I bought rough-cut African mahogany from a local sawmill, brought it home, and milled it for the frames.
The frame pieces are joined by plywood gussets at the corners. Mounted on a dual-beam strongback, the three completed frames, the transom, and the stem define the shape of the hull�there are no temporary forms. The keel, chines, and inwales then connect the transom, frames, and stem. The chines were the most difficult longitudinals to install. Each is a two-piece laminate, and each of those pieces required steaming to coax it into the needed bend and twist.
Later it took a lot of clamps to tightly close the glue joints between the chine halvess. The side panels came under a bit of strain when I started to wrap them around the framework, so I applied towels and hot water to soften them up a bit.
They then bent easily and held their new shape when dried, ready for epoxy and screws. The bottom went on in three pieces�one full-width smlal aft and two half-width pieces forward.
None required steaming to be applied to the framework. The hull, while still upside down, got a layer of 6-oz fiberglass, small boats 2021 zip code skeg, and bottom paint. Work on the interior started after the boat was flipped upright.
Floorboards were not included in the plans, but I opted to add them to provide both a more finished look and a stable platform for my passengers to stand on when entering and exiting the boat. I was also worried about feet and gear getting wet, but water never seems to accumulate in the Zip.
I used ash for the floorboards because of its strength and for the contrast of small boats 2021 zip code. The plans call for a deck small boats 2021 zip code mahogany or fir plywood, and while that would be sufficient for a utilitarian boat, many builders of Glen-L runabouts opt to dress the plywood up with covering boards and deck planking.
It makes a striking difference. I used mahogany for all of my decking. I bookmatched the broad covering boards to create a symmetrical pattern in the wood grain, then dyed them to create contrast with the deck bowts.
I added some sjall beyond what was detailed in the plans to reduce the open area of the motorwell and provide a tidier appearance. Rather than use white caulk to accent the deck seams, I filled them with epoxy mixed with white pigment. When covered with varnish, the bright white took small boats 2021 zip code a nice, aged golden color. The plans for the Zip call for a plywood deck, but builders of Glen-L runabouts often lay deck planking over the small boats 2021 zip code for a classic look.
I later equipped my Zip with ahp four-stroke outboard. With four adults aboard the boat does get up on plane quickly�it just does small boats 2021 zip code a few moments after giving it the gas.
I have had five people in my Zip many times, and I feel very xip in this boat with it fully loaded. I have no hesitation to go at full speed; I am just more aware of my weight and balance by always putting the heaviest passengers in the. The only issue when it is fully loaded is that the bow will pitch up a little higher and the boat takes a few more seconds to get up on plane.
The speed and handling characteristics do not seem to be affected by a full load. The boat does smal in light chop and begins to porpoise in moderate chop unless I apply full throttle and get up small boats 2021 zip code plane. The boat handles like a dream, and I credit this part of the performance to the skeg; in calm water, I blats race along at full throttle and make a sharp turn with little skidding.
The Zip has bumper rails to protect the hull below the tumblehome at the stern; they also serve to deflect water away from the aft cockpit, but if there are passengers in the rear seats, I need to warn them they may get some spray in a bozts turn. Builder Ted Gauthier has three young passengers aboard here, but has carried four with him in comfort. It took me 22 months of working on and off to build the Zip, and I could not be happier with its performance.
I gladly recommend the design to small boats 2021 zip code. It is a great first boat to build and an exciting boat to use. It is easy to trailer, and everyone who sees it gives it a thumbs-up.
It is a great pleasure to own a boat you can proudly say you built yourself that has both classic design and modern features. His passion outside of his dream job as a fireman has always been boating and flying. Ted has built himself many things including an airplane, a hot-air balloon, a kayak, and a CNC machine. He grew up with his five brothers by a lake in lower Michigan where he learned to swim, water-ski, and handle boats.
He spent almost all his free smxll as a child saving for gas so he could go out in small boats to enjoy the summer days. He always remembers his first ride in an msall wooden boat and has promised himself that one day he will have his. Ted documented his progress on the Zip in his blog. He would be happy to help or answer any Small Boats Rescue At Dunkirk Zip Code questions readers may have about building a Glen-L Zip. Emails to Small Boats Monthly will be forwarded to. His review of a rivet spacing fan appears in this issue.
We welcome your comments about this article. Beautiful job on a neat design. Love the windshield. How did you make it? The windscreen is made of plexiglass. Using cast aluminum brackets that I polished gave me the desired look. I was going to use glass but the compound curve did not allow for that and now I am glad that I went with the plexiglass because it will be simple to replace and there are no worries about breakage.
What was old is new again! Thanks for showing us the boat and the process. Looks like a lot of fun to build and run. Cordial saludo.
Se pueden utilizar madera de pino importada y tecas. Best regards. Could I acquire the plans of this boat, an how much is its cost sending them to Colombia?
Can you use imported pine wood and teak for botas construction? Nice job, Ted. I am in a 4-year project now building a Cracker Box. Should splash next year in Lake St. I am looking forward to be traveling to the Glen-L gathering in the future. Man, you did a fantastic job on small boats 2021 zip code, sir.
I, like you before you built Zip, have only built one small skiff. My wife has informed me I must build a runabout. I was leaning towards the Malahini but I think your article just small boats 2021 zip code me to double think. Thanks for sharing! Your email address will not be published.
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Its owners claim that boafs has always been so since the first of about�. When the now-defunct magazine The Boatman was launched in the early s, one of its objectives was to provide boat plans suitable for amateur construction.
One such boat was baots. Search for:. With a hp outboard on the transom, the Zip gets on plane quickly. Share this article.
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