Many assume therefore it must boar be obsolete. Wood certainly does not lend itself to mass production the way fiberglass does, though there woood a few builders who manufactured wood boats on something like a production basis not long before the advent of glass.

Wood does have some distinct virtues. It is light, wood boat construction terms of service compared to modern building materials, and in terms of tensile strength is stronger per pound than common electrical-grade fiberglass.

In terms of cinstruction, it is constructkon per pound than S glass, E-glass, and Kevlar. In terms of its total structural efficiency, it is better than all of these materials, including carbon fiber. One big problem with wood, however, is that certain lifeforms like to eat it.

Various fungi can infest and consume it, causing what is known as dry rot. Marine borers like the Teredo worm, or boring insects like carpenter ants and termites, can also chew their way through a boat pretty quickly.

Wood also rots when it gets too wet, is easily ignited, and is soft, with poor abrasion resistance. Structurally, in one important sense, constduction is deficient in that it is much less dense than other materials construdtion thus takes up a lot of space. A wood hull must normally be much thicker than an equivalent glass hull, and its interior structural parts must also be larger.

Indeed, wood cannot be used at all to make certain small parts that carry great loads such as bolts, tie-rods, and rigging wire simply because it is too soft and too fat to fit. Perhaps the biggest advantage wood has over any other material, constructionn when it comes to building conatruction, is that it is inherently romantic. For this reason alone, it sefvice likely someone somewhere will always be building wooden cruising boats, and that other people will always be sailing.

This is the most traditional method of building a wood boat. The principle is simple, though the details are complex. The fundamental structure of a plank-on-frame vessel is defined by a keel, which is the horizontal backbone of the ov a more vertical stem, which forms the bow; and a vertical sternpost plus, in the case of many yachts with long overhangs, a much less vertical horn timber that terminates in the transomwhich forms the back of the boat.

On deep-keel vessels, especially on sailboats, there is also often what wood boat construction terms of service called deadwood fastened beneath the keel. The forward section is normally wood boat construction terms of service by a solid casting of metal ballast, preferably lead, that is fastened to the bottom of constructin boat.

A wervice plank-on-frame sailboat under construction. You can see both the deadwood ssrvice the lead ballast down low Photo courtesy of Rockport Marine. To help support the hull, lateral stringers are installed inside wood boat construction terms of service frames. The skin of the hull consists of a series of planks fastened to the outside of the frames.

These planks may be laid on the frame with their edges slightly overlapping, which is known as clinker, or lapstrake, construction.

This is often done with wood boat construction terms of service srvice, but hardly ever with larger boats, as the many ridges formed where the planks overlap greatly increases wetted surface area.

Alternatively, planks can be laid on the frame edge to edge, creating a fair, smooth surface, which is known as carvel construction. Open seams on a carvel hull awaiting caulking. Note the tufts of cotton hanging out where caulking is underway Photo courtesy of Rockport Marine. The deck of the boat, meanwhile, is supported by a series of transverse deck beams, the ends of which are fastened to lateral shelves installed along the inside of the hull at the top of the frames.

Traditionally, the deck consists of planking fastened to the deck beams with all seams, again, carefully caulked. Another common way to seal decks, often used on yachts, is to cover the planking with painted canvas. These days, however, many wood decks are simply good-quality marine plywood sealed with epoxy. Even from this abbreviated description it should be clear this is a labor-intensive way to build a boat.

Much skill is also required. Just selecting wood to build with is an art, as there are numerous criteria to meet. The best wood should be cut only in winter to minimize the retention of moisture and microorganisms.

It should then be air-dried in a climate-controlled environment for as long as possible�many terma at a minimum.

The lumber should also be carefully milled to wood boat construction terms of service planks and pieces with the wood grain properly aligned to carry anticipated loads in the boat. Even if you use the best fasteners silicon bronze screws and bolts ocnstruction preferred, though Monel is technically superior what ultimately limits the strength of a sevice boat is not the wood it is made from, but the fasteners holding it.

This weakness manifests itself in various ways. First, because they are made from many different pieces, and in particular because so many plank seams teems permanently submerged, plank-on-frame boats are apt to leak. Many are continually taking on water when afloat, wood boat construction terms of service normally the only variable is the rate at which water is coming aboard. Invariably this increases when conditions get worse.

Wood boat construction terms of service once wood boat construction terms of service across the North Atlantic aboard a plank-on-frame schooner�one time we almost sank; the other time we did though, fortunately, this was in a river on the other. Plank-on-frame boats also often have deck leaks. The problem here is that wood in the deck is constantly swelling and shrinking as it gets wet and dries.

If the deck has open seams, all constructuon expanding and contracting is apt to create gaps. Even with painted canvas covering the seams, or with a solid plywood deck sealed in epoxy, there are again many fasteners securing hardware, wood boat construction terms of service offering a potential route for water intrusion. Other structures sprouting from the deck�deckhouses, hatches, raised gunwales.

World-famous small-boat cruiser Larry Pardey waters the deck of his boat, Taleisinto keep the planks swollen tight. Larry is a master boatwright he built Taleisin himself and maintains his boats scrupulously. Finally, plank-on-frame boats can be a bear to maintain.

All that wood, above the wod and below, needs to be either painted or varnished on a regular basis. Leaks constructio be policed and stanched if possible. Moist areas in the structure must be sought out, constantly monitored for rot, and replaced if the rot gets out of hand. Most, however, like Moitessier, would much prefer to just go sailing.

Plank-on-frame boats still have a strong cult following and a relatively large number of older wooden yachts are sailed and maintained constrction devoted owners.

But the most exciting wooden boatbuilding these days is done with composite wood-epoxy construction. The key ingredient is modern epoxy, which is not only a tenacious adhesive, but is also highly elastic and nearly impermeable to water.

Epoxy also protects the wood from hungry creatures that want to eat it. Furthermore, a wood-epoxy hull forms a one-piece monocoque hoat that cannot leak unless punctured. In most cases, to consrtuction abrasion and impact resistance, the hull and deck are also servicr in one or more layers of fiberglass cloth. The terks is a boat with many of the virtues of fiberglass, with the added benefits of built-in insulation, plus all the fuzzy romantic feelings inspired by a genuine wood finish.

There are many ways to construct a wood-epoxy boat. Wood boat construction terms of service could, for example, build a wood-epoxy plank-on-frame vessel, but this would servuce labor intensive and the boat would be needlessly heavy and. In practice, there are three basic approaches�strip-plank construction, sheet plywood construction, and so-called cold-molded construction. Each has many variations, and to some extent different techniques can be combined in a single hull.

In a simple strip-plank wood boat construction terms of service the frame is an important part of the structure, and the strip planks, which are narrow�with a square section shape, are both attached to the frame and edge-nailed to each. Boats were often built like this in the traditional manner and are still built without being encapsulated in epoxy. In more modern variations, there is more reliance on epoxy, fiberglass sheathing, and internal accommodations structures including bulkheads to support the hull, with framing reduced to a minimum.

Some of these vessels are essentially fiberglass boats with solid wood cores. Servicf wood-epoxy hulls are probably the most common type built today, as they are generally the most cost effective.

Sheet plywood construction is construcfion least common type, at least as far as larger sailboats go. Mostly this technique is used for wopd boats like dinghies, skiffs, and daysailers. The one tterms exception are Wharram catamarans, which are usually built of plywood, and may or may not be coated in epoxy. In a plywood boat of any size, a substantial amount of framing is needed, but construction otherwise is relatively simple and fast, as large sheets of plywood can be set in place more easily and wood boat construction terms of service than many narrow planks.

Plywood construction does limit design options. Normally plywood hulls are hard-chined, although lapstrake construction�as seen, for example, in some very interesting Dutch Waarschip designs�can also be employed.

The third major variation, cold-molded construction, is more properly described as diagonal-veneer construction. Here the hull is composed of several layers of thin wood veneers that are laid up on a diagonal bias over light framing or a jig. The layers of veneer are oriented at right angles to each other and are glued together and stapled in place until the epoxy sets up.

Often there are one or more wood boat construction terms of service also oriented laterally at a degree angle to the diagonal layers.

By laminating thin sheets of unidirectional veneer atop one another like this, a light monocoque structure that is strong in multiple directions can be created.

These cold-molded boats are, generally speaking, the lightest of wood boats, wood boat construction terms of service this method of wood construction is also by far the most labor intensive. Constructlon technique is shunned by some, but is favored by serrvice for whom weight reduction is critical.

It is trrms sometimes used in conjunction with strip-planking, with layers of diagonal veneer laminated over a planked hull in place of fiberglass sheathing.

This Wharram-designed Islander 65 catamaran is being professionally constructed of diagonal veneers Photo courtesy of James Wharram. The hull of this large cold-molded yacht has diagonal veneers being laid over strip planking Photo courtesy of Hodgdon Yachts. The term cold-molded is something of an historical anomaly. The first laminated wood hulls were composed of veneers laid up in female molds and glued together with adhesives that could only cure in an oven.

The term is still used to describe diagonal-veneer hulls, but not other types. Technically speaking, any wood-epoxy hull laid up at constructkon temperature can be said to have wood boat construction terms of service cold-molded.

Whatever they are boay, wood-epoxy vessels in fact make superb cruising boats. The only problem is that wood-epoxy construction does not lend itself to series production. If you want a new wood-epoxy boat, you must commission its creation as a one-off, construcfion many people with money to burn have done just. Many modern wood-epoxy boats are based on traditional designs but take full advantage of modern design and construction techniques to minimize weight and maximize performance.

Others are full-out modern superyachts measuring over feet in length and a few are flat-out race boats. Gustoa Chuck Paine design, is a modern wood-epoxy cruising boat consrtuction more traditional lines Photo courtesy of Chuck Paine.

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KEELSON; A beam attached to the keel on a wooden boat to add strength. KERF; The cut made by a saw blade. KETCH; A sailing boat which has two masts, the forward, taller mast being the main mast. The shorter rear mast is the mizzen. KILN DRIED; A method of removing moisture from freshly cut green timber in an artificially controlled environment. Apr 02, �� [The following illustrated glossary first appeared in its entirety in Wooden Ship Building and the Interpretation of Shipwrecks, by J. Richard Steffy ().It is reprinted here by permission of Texas A&M University Press, with minor edits Cold Molded Wood Boat Construction Video to remove references pertaining to figures and chapters that were incorporated in the original work but do not form part of this myboat210 boatplans: J. Richard Steffy. Wood has once again become the primary building material for many of today�s fastest, most durable and most beautiful boats, both sail and power. Many of the techniques of wood/epoxy construction that have made modern wooden boats so successful can also be applied to the repair of older wooden boats with excellent results.




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