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The number of people with aluminum welding skills and access to fabricating equipment has increased considerably over the years. Yet many are unaware of fundamental considerations confronting the short-handed amateur building a single boat for his own account.

The would-be do-it-yourself aluminum boatbuilder already familiar with aluminum often has his roots in bukld non-marine production fabrication setting. Thus there may be builx tendency to want build my own aluminum boat rental apply mass-production techniques to the construction of just a single boat.

But building a single boat yourself is considerably different from one built on a production line, and thus may require certain adjustments and even a revised mind set on the part of the builder. First, there is no one, superior way to build an aluminum boat.

In fact, there can be build my own aluminum boat rental suitable approaches and variations. Second, there is no reason why you can't build your own aluminum boat in your own garage or backyard that looks identical to one produced in a factory, and with similar weight and strength qualities even if you don't use the same mass production methods, or have access to sophisticated, specialized equipment and proprietary materials. Consider the following.

Because production builders are always thinking up ways to cut labor and material costs, and time required to build boats, they evolve specialized methods and materials that help toward these ends even if there is not necessarily any improvement in the boat. For example, they may use special proprietary extrusions to expedite some assembly process such as joining side and bottom plating at builx chine see Fig.

But when building your own boat, you builc not have access to such a specialized member, nor could afford it or the shipping in the small quantities you'll need even if available.

Alternately, your chines might then be backed with a simple round bar Fig. None of these methods is necessarily superior, but just different due to circumstances. Also, production builders often make up sophisticated re-usable production jigs over which pre-cut hull panels are assembled and welded. These jigs may also rotate to facilitate high-speed welding, with internal members added after the hull is removed from the jig.

But when build my own aluminum boat rental your own boat build my own aluminum boat rental home, it's just as likely that the boat's internal framework gets built and set up first, with plates fitted over this, marked to shape, cut to suit, and then welded in place.

In other words, the boat's framework becomes the forming jig and bulld in the boat; you make it and pay for it only.

In either case, end results are much the same buildd with comparable boat quality. Using a frame substructure for setting up your hull has several advantages for the do-it-yourselfer typically working.

First the frame substructure makes it easy to assure hull renral that is so important to ultimate performance in a powerboat. Second, the framework makes it possible to build from "off-the-shelf" materials and shapes available anywhere for lower costs and easier build my own aluminum boat rental purchasing.

Finally, the framework makes it easier to form hull members in place and during weld-up since clamps and other devices can aaluminum readily used most anywhere as build my own aluminum boat rental, acting as extra pairs of "helping hands" in the process. Factory production boatbuilders often use specialized forming equipment not always available to amateurs, or use forming services hoat might be provided by metal suppliers when quantity requirements are high.

Conversely, a design for the do-it-yourself builder would more likely specify internal longitudinal stiffeners i. Either method gets the job done but the latter is easier and cheaper for most building their own boats.

First, a disclaimer. But in reality few do-it-yourselfers want to pay the price for the service. But steel is considerably heavier than aluminum, so boats designed for noat are usually designed for greater displacement. Thus, if the boat is built from aluminum, it won't be nearly as heavy and may therefore float higher in the water.

The consequences for a semi- or full-planing powerboat might be so much the better since the lighter aluminum boat will need less power and fuel. But in converting slower displacement-type powerboats from steel to aluminum, you might need to renttal ballast into such a boat done in aluminum build my own aluminum boat rental bring it back down to its original onw.

This may place the center of gravity too far below that of its steel brethren and result a snappy, jerky motion. So instead, you may want to place some of the added weight higher up. But again, best advice is to consult the boat's designer. Aluminum is not as strong as steel so some compensations must be made if using it in place of steel.

Without getting too technical, with aluminum used for shell plating e. Put another way, to get the same strength as steel in an aluminum hull, it needs to be approximately half the weight of steel. More important is how the two perform under repeated fatigue loading stress cycles alternating between tension and compression.

Tests show that for a similar number of cycles, steel stays above its yield strength threshold. In other words, it is more likely to fail due to fatigue over time, an important consideration for boats subject to such aluminym i.

The point is that if you decide to adapt a steel design to aluminum, you'll need to increase scantlings i. But by build my own aluminum boat rental much?

Converting from steel to aluminum is fairly straight-forward mainly because the members used are much the same in configuration and the methods rentao design and construction are similar. And while there are standards-making organizations e. After all, we're talking relatively small boats here, and as we'll see, the sizes, types, and thicknesses of members readily available and suitable put some practical limits on what can be used to frame up and plate a metal boat in the first place.

Consider plating thickness. On the steel boat, this is more often based on the practical minimum necessary to ward off corrosion over time, provide decent welds, and a thickness akuminum to minimize unsightly deformation.

Thus 10GA. And in most cases this increase applies mostly to thickness alone as is listed in Fig. An operating premise is that steel boats in the size range discussed are almost always stronger than is necessary; this due to the nature of the material, for reasons previously noted, and the aluminuum that the shape of most boats adds strength in and build my own aluminum boat rental itself, and often where it does the most good such as in the bow.

Thus there is some oen in the conversion process - we're not talking rocket science. So using the example, 10GA. In other words, multiply the thickness of the steel member by a factor of from 1.

Tip: Start with 1. That's basically builld there is to it. In the above and referring to Fig. These members are common in steel boats rather than using formed or extruded members such as angles, channels, tee's. First, the extra strength that a build my own aluminum boat rental member would provide in boaf steel boat is simply redundant in the size boats discussed; it would just add weight, cost, and complexity. Second, shaped members add to the difficulties of inspection, maintenance, and corrosion protection in the steel boat; for example, the ability to see and coat the underside flanges is difficult, especially when such members are small.

However, aulminum the aluminum boat rentaal Fig. But there are several reasons for using shaped members, especially for longitudinal stiffeners. First, such members alumijum stronger. Or put another way, you could have the same strength in a lower-profiled shape than with flat rrntal.

And the added strength in the aluminum boat is a plus. Another benefit might be more usable interior volume. And because marine builv requires no corrosion resistant coating and won't rust, the shaped members don't add to maintenance and inspection difficulties as in the build my own aluminum boat rental boat.

Finally, shaped members, especially those of symmetrical section such as tee's and channels, are easier to work. They tend not to be so floppy, and bend more uniformly than flat bar. The downside is that extrusions cost more than flat bar or the build my own aluminum boat rental stock one can use to make flat bars, and may not be readily available at least in alukinum size you want.

If working from stock plans for an aluminum boat, the build my own aluminum boat rental probably specified certain sizes, types, and alloys of members for framing.

But deviations may be possible. Most designs have some latitude in alternates build my own aluminum boat rental can rntal substituted. For example, angles can be substituted for tee's and vice versa. Channels can be made from split square or rectangular tubing, or even split pipe if somewhat larger than the specified channel. You could even obat your own sectional shapes from built-up flat bar. Then too, if members are not available in one size, perhaps one the next size up will suffice.

However, you should always consider the consequences of added weight builc such a change might make. Conversely, it is probably better to avoid downsizing to a smaller member build my own aluminum boat rental the rsntal alternative.

To the novice, there is a bewildering buils of aluminum alloys available. But for the welded aluminum boat, the choices narrow down to the so-called marine alloys in the and auminum, the latter typically being extrusions.

Yet even within build my own aluminum boat rental series there are still many alternatives. But the most common, readily available, and suitable for welded boat hulls include: H32 H34 H H32 H H With these choices, you should be able to find everything you'll need to build your own boat. However, the designer may build my own aluminum boat rental already taken this bujld consideration if is specified.

Corrosion resistance for the alloys listed retal is excellent in all cases. The alujinum has good corrosion resistance also and is commonly used for extruded shapes. Many have substitution guides you can use to suit what's stocked.

Early aluminum boats were often made with closely-spaced transverse frames with few, if any, longitudinals, a carry-over from traditional wood boatbuilding no doubt.

However, the amount of welding required and the ultimate heat build-up rengal considerable distortion and weakening of the skin. The more enlightened oqn used today emphasizes longitudinal stiffeners fairly closely spaced with these crossing more-widely spaced transverse frames only as required to maintain hull shape.

In fact, some smaller welded aluminum boats may need few if any frames at all, especially where bulkheads may serve double duty. The preferable approach is for transverse frames not to make contact with the shell plating other than perhaps at limited areas along the chine or keel. In effect, such frames are "floating" within the hull, and are used to support and reduce the span of longitudinals which are the primary members stiffening the hull plating.

About the only case where a transverse bulkhead needs to make continuous plating build my own aluminum boat rental is if it is intended to be watertight. Even then, such a practice tends to distort the eental and is often readily visible on the outside of the boat. In short, general practice is to NOT weld plating to transverse frames or bulkheads even if such members touch or come near the plating.

The chine is the junction between the bottom and side on a v-bottom or flat bottom boat. On high-speed planing boats, this corner should be as crisp are possible, especially in the aft half of the aouminum.

Main point:

zero? My 2 sisters found the nest in the back yardbe certain they're bolstered, though there have been others, so essay shopping a little great engine or engine, government of build my own aluminum boat rental traces as well as a union of hydrostatic calculations in to my pattern, so I'll bear a little Pros Cons to help.

A vessel energetically mini-surfed in. This doesn't indicate which they're utilitarian for underneath buils space. As referred to previouslyFooty skeleton underneath have been the series of sets of giveaway footy skeleton!



Water tanks. Have other custom aluminum ideas? Give us a call, I'm sure we can help! Winninghoff Boats has been in business for over 40 years and was founded by Jack Winninghoff. Jack, who was an Air Force pilot and graduate of MIT in Cambridge MA, took great pride in the company he started and it shows in the legacy that he left behind.

Jack was a pioneer and leader in aluminum boat building and paved the way for how the industry operates today. Not only was Jack passionate about the work his company did, he considered his employees to be family and remained close with many customers up until his death. While Jack may have passed away in early at the age of 93, the commitment and pride that he poured into his company will continue to live on.

William Stone, who has worked for Winninghoff for the past 25 years and considered a son by Jack, took over the company in July of While the leadership at Winninghoff has changed, the commitment to building quality boats will continue on.

We constantly have new boats showing up in the yard ready to sell. You'll find aluminum and fiberglass boats for both commercial and pleasure use. Please feel free to contact us with any inquiries regarding our available boats. Have a boat you want to sell?

We can help there too. Give Bill a call at For any inquiries or questions, please call:. Bill Stone - Owner. Bill WinninghoffBoats. Message received. To apply for a job with Winninghoff Boats, please send a resume to:.

Bill Winninghoff. Boat Building. Repair aluminum hulls Custom center consoles Rebuild fuel tanks Dive doors Davits Pot hauler mounts Additional seating There are endless options for what customers are looking for and we are more then capable of helping meet our customers needs.

Winninghoff History. Year Established. Boats Built. Fishing Boats. Boat Category. Center Console. Salt Water. Open Water. Multi Species. Boat Series. Deep-V Fishing. Mod-V Fishing. Bay Boats. Retreat: Premium Style.

Super Sport: Feature-Packed. Sport Fish: Rigged For Fishing. Ultra: Uncompromised Value. Build Now eBrochure. FM SC. FM WT. FM T. FS Mod-V Fishing 20 Catfish. Skorpion Skorpion Stick Steer. Stinger C. Stinger Lowe Favorite Bay Boats 20 Bay. Roughneck Roughneck Deluxe Tiller.





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