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If you are getting your barrels from a recycling center, make sure you double-check them. Check for damages, cracks, and any sort of fragile or weak zones on the body of the drum. Fill up the barrels a third of the way, with water. Then turn them upside down and check if any of the water leaks out. You won't be needing anything fancy, most of the things already available in your garage will do. However, do make sure you have enough glue, screws, and nuts. It'll feel extremely gruesome for having to run around for such small things.
We're asking you to do this straight at the beginning, mainly so you can save a bunch of time. This is the process by which we'll ensure that you remain dry throughout your trip. You would want to empty each barrel of water and get them dry. Once you're done securely, seal each lid. Tighten them with a wrench to make sure that they're completely sealed. Lastly, spread an even layer or two of caulk on each lid and allow it to cure for around 2hrs.
Making sure nothing goes in and out of that seal. Now that your barrels are resting, its time to build up the skeleton that's going to hold the entire ship together. This process involves a few numbers, so you'll want to bear with us. However, on the off chance, you don't understand these instructions, call up a carpenter to get an insight.
Cut each of the ends at a degree angle, secure all the sides together using 4" screws, putting it together like Lego. Secure these tightly to ensure the How To Build A Pontoon Boat Console 5g boat maintains a sturdy structure. Trapping each barrel, cutting down on any sort of movement from the barrels, also keeps them stuck in place. Liberally apply a coat of varnish to both the inner and outer surface, helping the wood to stay resistant from rot and water.
This board must be checked thoroughly for any form of damages, and must also be resistant to rot and insects. Keep space for any additional equipment you might want to add on the boat, such as chairs. The barrels you placed out to cure, should be dried up by now. For this process, you would want to turn the deck of the boat upside down. Giving you enough space to work with.
Use two galvanized metal hanger straps with each barrel. Wrap the metal straps around the barrel and attach each end to the deck of the ship using screws and glue. Cut 42" of each strip to get that tight, secure fit. Powering this little boat won't require a big expensive engine, rather two oars can do the trick. However, if you do opt to buy an engine, make sure it's a small 50cc outboard engine.
As you don't want the weight of the engine, compromising the balance of your pontoon. You can check out out our review of pontoon boat trolling motor before buying one.
The boat is pretty light in weight; this means it'll be easy to transport from your garage to the dock. Once you're at the dock, you won't need any fancy equipment to get it into the water. You and three of your friends could lift it and get it into the water all by yourself. Once in the water, make sure that the boat's balanced and keeping it straight.
If the boat keeps wobbling, you might have to get it out of the water and make some adjustments. Once you get the boat in the water, make sure it looks as comfortable as possible.
Also, put in all the equipment you'll be needing, like fishing equipment, speakers, coolers, and lawn chairs. You and another buddy can then party under the sun or even spend a chill afternoon fishing.
You also get all the materials for deck-building as well as bolting hardware and four aluminum pontoons. Your next option is American Pontoon Co. They sell a range of kits, including for deck boats, house boats, work platforms, tour boats, pleasure crafts, and pontoons.
All kits get built in American Pontoon Co. You can even request a tour to see how it gets done. For some of the boats, you can even get a third tube included with your order, making the boat you build a tritoon. They have kits for electricity-powered pontoons, transport platforms, work boats, houseboats, and recreational pontoons.
You can even request pontoon tubes from them. Okay, so you went ahead and ordered your DIY pontoon boat kit. It takes a while, but one day, it finally arrives on your doorstep.
Do keep in mind that, while kits are very helpful, the assembly is all on you. Only some of the companies we covered above offer partially finished boat kits. Even those require some installation. We recommend following the instructions that came with your kit. You can also make a pontoon boat following this method without having ordered a kit. Those who are building their boat from literal scratch will have to design their boat from scratch as well. Remember, you have to lug this boat into and out of the water each time you want to use it.
If doing that becomes too much of a pain, then your boat will sit and collect dust. All this time, effort, and money would have been for naught. Another consideration for size: you need to make sure your pontoon boat fits in a commercially available trailer. Now you have to pick a place to get building. More than likely, you cannot build a pontoon in your garage unless this space is How To Build A Pontoon Boat Console You very big. Your backyard might suffice, but you do want to keep the homemade pontoon boat safeguarded from the elements.
You would hate for parts to rust out before you even get the pontoon boat assembled. We recommend starting with a scrapyard if you need your own pontoon tubes. There, you could potentially find plastic drums or PVC water pipes. In some rare instances, you might even come upon military drop tanks.
The aerodynamic qualities, strong honeycombed baffling, and anti-rust design makes drop tanks a pretty phenomenal choice for pontoon tubes if you can get your hands on them. One plus to making your own DIY pontoon boat from the ground up is you can decide if you want your boat to have two pontoon tubes or even three. With the pontoon tubes selected, you need to keep finding materials for the rest of your boat.
Next, you want to focus on the pontoon frames. PVC water pipe not only has buoyancy, but this material is readily available and fairly inexpensive as well. They should be parallel to one another. Also, each tube should have a diameter of 12 inches. For a budget option, take some wood, whittle it down to a plug shape, and then attach it in the pipes with screws and epoxy.
Again, make sure you treat the wood. Next, you want to take the pine boards, which should be two-by-fours that are about eight feet. Then, place them lengthwise along the pipe. These will become your joists. This is now your support band. Do this for the other sides of the framework as well. Get a drill with a coarse thread hex-head screw. Make sure the screw is two and a half inches long at least.
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