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Removable casting deck for 12 foot jon boat : bassfishing

A good aluminum boat can bring many years of joyous fishing on the water. They can be cheap, very stable, and age really well, making them ideal for fishing if properly maintained.

However, they are generally small, so it can be a bit of a chore stumbling around when trying to make that perfect cast. This is where a solid casting deck comes in; these decks create a good open space to allow you to cast unhindered.

It will also raise you a bit higher above the water level aluminum boat casting deck give you a better view of your surroundings. There are many different styles of aluminum boats, however in this article we will focus on a typical Jon boat.

Luckily the tips presented in this article are quite universal and should apply to most aluminum boats. Read on to see how to build a casting deck in an aluminum boat. It will be raised in order to offer a functional casting platform. I will describe how to measure the size of your deck, cut out compartments for storage, how to build the frame so that it is light as well as strong and how to cover the deck aluminum boat casting deck a marine grade carpet.

Before you get started you will need to measure your boat so you know how big the raised casting deck will be. These dimensions can be very general as you just need to get a loose idea of the quantity of materials you will need. The main thing you are trying to determine is how much plywood you will need to create aluminum boat casting deck raised deck.

To do this, measure the widest point of where your casting deck will be. This will most likely be the width of the front bench or middle bench depending on how big you want your casting deck to be.

Check what standard sizes of plywood are available at your local hardware store � ideally you will want one continuous section of plywood as any seam will be a weak point as well as a point where water can seep. Cut out a piece of carboard that is slightly smaller than the deck area that can easily fit inside the boat. The easiest way to do this is measure the aluminum boat casting deck of the front bench and the bow, then measure the distance from the front of the boat to the seat.

Use these to draw a trapezoid on the carboard and cut it. Place the cardboard into the boat and begin filling in the open gap with smaller pieces of loose cardboard. Once you are happy with the fit you can tape these sections to the large piece of cardboard to make an accurate template. The video below will give you a good idea of how to create the cardboard cutout see more videos like this on the excellent DIY Crab Channel.

Handy Hint: It is important to note that you should never use pressure treated wood as it will corrode your aluminum due to galvanic corrosion. If this is the case mark out as much as you can, the remainder can be filled in with some left-over plywood later. You can now begin aluminum boat casting deck the board, use a jigsaw so that you can create relatively smooth cut. Once the board is cut you can use an orbital sander to smooth out any rough-cut areas.

If you are planning on mounting a trawling motor onto the front of your boat, you will want to create small cubby hole for the battery to keep it safe and dry. Measure out the size of the battery and add aluminum boat casting deck little extra on this dimension to allow you to easily reach inside and pull the battery.

Draw a center line on the deck and use this to mark out the location for the hatch. Then using a drill bit whose diameter is larger than the jigsaw blade, drill a hole on each corner of the drawn rectangle. Allow for a gap for the carpet as mentioned previously. Try and cut this as neatly and straight as possible as you will reuse this plank for the hatch door.

If you want to add another hatch for either a cooler or general storage, follow the same steps as. Try put these hatches as far apart as possible to assist with stability.

Firstly, you will want to frame out the underside of the deck. The exact arrangement of this frame depends on the shape of your boat, the location of the hatches and the span distance between benches on the deck. You will want to screw down a plank on the deck so that it is just in front of the front bench as well as on the small section on the bow of the boat. To do this measure the distance from the front of the boat to the front edge of the seat.

Next you will want to start building out the frame. This can be done by drawing out the frame arrangement on the underside of the deck plank. Depending on the span distance between benches and size of your boat you may want to include a bulkhead to transfer some of the load onto the boat.

The bulkhead can be cut out using the carboard method to create a template. Next you will need to treat the aluminum boat casting deck to increase its useable life.

Aluminum boat casting deck a few coats of marine sealant view on Amazon to the wood aluminum boat casting deck make sure that everything is covered. You will also need a marine grade carpet. I do not recommend using regular carpet as it Aluminum Boat Casting Deck 51 is not designed to withstand the rigors of being on a boat. The marine carpet I have used for a raised casting deck on an aluminum boat is this DIY carpet on Amazon.

Cut out the carpet with a few inches extra to allow it to be folded over later. Once you have confirmed this you can remove the staples and apply glue to the deck and stick on the carpet. Once stuck you can fold aluminum boat casting deck the carpet and staple it onto the deck to make sure it never lifts up.

Cut away any excess carpet to neaten it up. If mounting a pedestal seat, the best option is to mount it directly onto the aluminum boat casting deck seat, this will give the most stability because only mounting it aluminum boat casting deck the plywood aluminum boat casting deck result in a very unstable mounting.

Handy Hint : Click here to see which seats I recommend for a raised casting deck and fishing platform. Drill the mounting holes straight through the plywood and the bench seat as this will allow you to install bolts instead of screws so if you want to remove the aluminum boat casting deck deck you can just unfasten the bolts. You will need to ensure that you have access to these bolts, one way is to use one of the hatches as a way to reach in under the chair to get to the bolts.

Handy Hint: Once you have built your casting deck, it might be a great time to also re-paint your Jon boat. Here are my Jon boat painting tips with an illustrated guide of all you need to know to get the job. Pin Related Posts. April 5th, March 2nd, February 26th, February 22nd, February 19th, Go to Top.

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Check what standard sizes of plywood are available at your local hardware store � ideally you will want one continuous section of plywood as any seam will be a weak point as well as a point where water can seep through. Cut out a piece of carboard that is slightly smaller than the deck area that can easily fit inside the boat.

The easiest way to do this is measure the length of the front bench and the bow, then measure the distance from the front of the boat to the seat. Use these to draw a trapezoid on the carboard and cut it out. Place the cardboard into the boat and begin filling in the open gap with smaller pieces of loose cardboard.

Once you are happy with the fit you can tape these sections to the large piece of cardboard to make an accurate template. The video below will give you a good idea of how to create the cardboard cutout see more videos like this on the excellent DIY Crab Channel.

Handy Hint: It is important to note that you should never use pressure treated wood as it will corrode your aluminum due to galvanic corrosion. If this is the case mark out as much as you can, the remainder can be filled in with some left-over plywood later. You can now begin cutting the board, use a jigsaw so that you can create relatively smooth cut.

Once the board is cut you can use an orbital sander to smooth out any rough-cut areas. If you are planning on mounting a trawling motor onto the front of your boat, you will want to create small cubby hole for the battery to keep it safe and dry.

Measure out the size of the battery and add a little extra on this dimension to allow you to easily reach inside and pull the battery out. Draw a center line on the deck and use this to mark out the location for the hatch.

Then using a drill bit whose diameter is larger than the jigsaw blade, drill a hole on each corner of the drawn rectangle. Allow for a gap for the carpet as mentioned previously.

Try and cut this as neatly and straight as possible as you will reuse this plank for the hatch door. If you want to add another hatch for either a cooler or general storage, follow the same steps as before. Try put these hatches as far apart as possible to assist with stability.

Firstly, you will want to frame out the underside of the deck. The exact arrangement of this frame depends on the shape of your boat, the location of the hatches and the span distance between benches on the deck. You will want to screw down a plank on the deck so that it is just in front of the front bench as well as on the small section on the bow of the boat.

To do this measure the distance from the front of the boat to the front edge of the seat. Next you will want to start building out the frame.

This can be done by drawing out the frame arrangement on the underside of the deck plank. Depending on the span distance between benches and size of your boat you may want to include a bulkhead to transfer some of the load onto the boat.

The bulkhead can be cut out using the carboard method to create a template. Next you will need to treat the wood to increase its useable life.

Apply a few coats of marine sealant view on Amazon to the wood and make sure that everything is covered. You will also need a marine grade carpet. I do not recommend using regular carpet as it is not designed to withstand the rigors of being on a boat. The marine carpet I have used for a raised casting deck on an aluminum boat is this DIY carpet on Amazon. Thread Tools Show Printable Version. March 20th, , PM 1. Installing an Aluminium Casting Deck Im planning to install a new casting deck on my Lowe m and I'm planning to use aluminum, either plate or checker plate and wondering if anyone has tips from experience on a few things, -how you fastened it riveting, welding?

Cheers Smitty. March 20th, , PM 2. Check out tinboats. You will find everything you want to know and more on there. That's where I got a lot of the ideas for my rebuild last year. Give a man a fish and he eats for a day. Teach a man to fish and he will squander all his earnings, relationships and free time. March 22nd, , PM 3. March 22nd, , PM 4. Not personally. I went the plywood route. Hopefully someone else can chime in here.

March 23rd, , PM 5. I would go the plywood route, you can carpet it easier and it will be more comfortable when fishing from all day. March 25th, , PM 6. I've considered using plywood, but would personally like to keep the weight down to a minimum. Just wondering if anyone had any tips or experience using aluminum.

March 25th, , PM 7. I haven't used aluminum in either of the builds I was part of but will offer what I can. I wouldn't weld it in due to the chance of needing to remove it for repairs, etc.

Keep in mind you may want a door installed to utilize under the floor space. I don't remember which is which but you can get a cool touch aluminum that won't burn your feet in the hot summer sun brushed vs gloss. Be sure to add some form of slip resistance to bare aluminum. In the end all be all plywood will not add that much extra weight and is much cheaper should you goof on a cut.

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