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How to Make Your Own DIY Pontoon Boat - Pontoon Family

Discussion in ' Boat Design ' started by jimithJul 14, Log in or Sign up. Boat Design Net. First time posting, but I have been build your own small pontoon boat pdf for some time. I ownn been wanting to build a small pontoon boat that will fit into the back of my Ford Explorer. First step is to build the pontoon. I have been looking at the best ways to do so.

Here pnotoon what I came up. I took a 4x8 sheet of aluminum that is used for race car bodies or signs. Cut build your own small pontoon boat pdf piece 3'x8', and bend it long ways into a u 1'x1'x1'. Position the aluminum piece so it is 14" wide. Measure in an inch left and right on each Build Your Own Small Pontoon Boat Man side and make a 90 degree bend the length of the. Take one bulk head and pop rivet in place at one end making a cap.

The bulk head will fit inside the u pontoon. Pop rivet the cap at all three sides. I made a bulk head every two feet. The inside bulk heads I only pop riveted the two sides. I angled one end of the pontoon to make it go though the water better. Now this pontoon will leak.

Trying to make something water tight is very smal. If you fill the chambers with foam, the foam will displace any water trying to come in. Oqn can use the foam that you mix to fill the chambers, but you better know what you are doing, and it is expensive.

The spray foam boqt Lowes or Homedepot may soak up the water. I tested the blue high density foam from lowes and Homedepot. I immersed the foam for 24 hours and found no water soaking into the foam. I build your own small pontoon boat pdf be placing 2" thick foam pieces cut to fit into the bulk heads. Five pieces will give you 10". Measure the sheeting to make sure it is 12" wide. This will make it difficult to finish the top of the pontoon.

Drill holes in the sheeting build your own small pontoon boat pdf fill won chambers with spray foam. I know that Blat said this foam may soak up water, but the water should not reach this foam. Tee-nuts look like the bottom of golfing shoes where the spikes thread. Place 3 tee-nuts in the underneath of the sheeting. Drill holes through the plywood deck emall trough the sheeting. Bolt the deck to the sheeting to keep the deck in place.

You can also screw ponton aluminum angle under the deck and buuld top of the pontoon to build your own small pontoon boat pdf the deck from moving. Drill holes in the deck and anchor the deck to the pontoons with ratchet straps.

I'll get more detailed later. My calculations are 1 cubic foot of air will float 60 lbs. That is total immersion. The pontoon is 8 cubic feet, less the angle at the. Two 8' x 1' pontoons should float lbs. Total weight at 6" draft should be lbs. I pdff attaching pictures of what I have built so far.

Pontoon Boat Your work looks very neat and workmanlike. Properly, this build your own small pontoon boat pdf a catamaran crude but I think it deserves the. Sealing the seams and keeping them watertight will be a smal. It sure would be worthwhile to weld the seams at bow and stern but perhaps it's too late if flotation is already in place.

While this would cost a bit, it would make for a world of difference over time. Note: Tee-nuts are zinc plated? They will corrode in contact with aluminum. Where no one can see it, Build Your Own Small Pontoon Boat Quote it's messy gooey qualities won't matter. Beware of pressure treated ply in contact with aluminum! The newer formulations have a copper base.

The copper is more "noble" than aluminum, and so ponton aluminum suffers a galvanic smwll, and corrodes when immersed in water essentially, the waterespecially saline is an electrolyte, and the boat becomes a battery, with the aluminum as youur anode. Tar, again, coating mating surfaces, will reduce this problem.

At least you are making the hulls take-apart, which is wise. Looks fine so far. What's next? Nice job Jim. Alan made some excellent points. Smaller rivets placed alot closer may provide a better H2O proof seal. If you check out a good aluminum skiff prf as a Lund, you will see what I mean. That in conjunction build your own small pontoon boat pdf a build your own small pontoon boat pdf plug at the aft end of each pontoon will allow any water.

Once again, nice yout work. If you ever buils another I'd suggest angling the aft ends of your pontoons. It looks more balanced and allows you to get out of trouble as fast as you got buils it. I live over by the Chestnut Ridge Mt Pleasant area. Hopefully I will get to take the sea kayak down the Yough with the month. Welcome to the forum and keep us bulid.

Jimith welcome. It would make it easier to read your post, I didn't because it is too hard to read, if you used paragraphs. Like. Also look at Timgoz post. He also used paragraphs Paragraphs are in simple terms a gap between sentences to make it easier to read. PoidaJul 14, I'm trying to pontion someting that is easy for others to copy, and be an easy build.

So far I have about 4 hours in the pontoon. I will keep you posted with more pictures. I boxt a videographer and I live about a mile from the Raccoon State Park.

I need something slow and smooth to shoot the shore line in the fall. If it works, I hope to travel to other lakes. Tim, one of my videos is called Mountain Streams. I used to just about live my summers near Roxbury. Poida, Yoru so much for the comments about the pontoons that I am building for my boat. I am very sorry for the rambiling posting, but I found myself caught up describing details.

Paragraphs are a group of words dealing with a particular thought. They may be one or many sentences. I could engage you in pointless vollys of postings that will show you how silly you really are, but I do not entertain myself with such childish pleasures.

Thanks Jimith, it would be a waste of time indeed as I am sillier beyond your wildest builc. PoidaJul 15, Build your own small pontoon boat pdf, I've spent many a fine day on Build Your Own Small Pontoon Boat Jump Linn Run at a friends private property. He had a awesome stretch of water by Rector. Not done much video work. I studied media technology but with a photography emphasis.

Hope your boat proves useful. If you ever want to do a vidoe on the Bottom Yough River let me know. I'd be willing to go down with you.

Check your deck corners after installing the first galvanized strap, particularly the one opposite the corner with the strap. We recommend starting with a scrapyard if you need your own pontoon tubes. Pond King, Inc. For those who think online it is, a word of caution: Document your purchases. Then, place them lengthwise along the pipe.

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