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How to Build a Wooden Crate for Shipping or Storage - John Malecki

Caseworks Crating manufactures extremely well-built wooden shipping crates for a variety of industrial, commercial and residential uses. We build all of our wooden shipping crates to conform to high quality standards to help protect your cargo during shipment. Our wooden shipping crates have delivered all types of cargo safely to its destination worldwide and across country over land, ocean freight and air.

Some of our products include. Whether you need a wooden shipping crate for a trade show, to ship fine art, or a large production run, our wooden shipping crates are designed to be durable building a wooden shipping crate you withstand frequent use and resistance to wear and tear.

Our wooden shipping crates are made to protect your fragile items with custom fitting of cargo and internal foam-padding bracing for for building a wooden shipping crate you protection during shipment, and are built to last, even after many uses. Our wooden shipping crates are engineered and custom built to your specifications, or you can choose from one of our standard sizes of wooden shipping crates ready for sale.

Our wooden shipping crates can also be manufactured from plywood or several optional wood species and materials including birch, mahogany, oak, or any number of available plywood, board or sheet building material. We use only heavy duty hardware when building our wooden shipping crates. Some of the options to customize your crate include: handles, hinged doors and lids, ramps, casters, link-locks, foam padding, carpeted lining, tie-down straps and gussets, shock-watch and Skid-Mates cushioned feet, Crates built with Klimp fastenerslocks, hasps and many.

Some examples are shown. Wooden Shipping Crate manufacturing Caseworks Crating manufactures extremely well-built wooden shipping crates for a variety of industrial, commercial and residential uses. Crating Sales Crate Quote Request. Testimonials Links Privacy Statement.

Custom wooden shipping crates Wooden shipping crate building a wooden shipping crate you casters. Production wooden shipping crates. Wooden Shipping Crate with heart machine. Wooden motorcycle and ATV shipping crates. Wooden Shipping crate with wine making equipment.

Large Wooden Shipping Crates. Wooden shipping crates on flatbed. A division of Caseworks Industries, Inc.

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The remainder of the tutorial will be using biscuit joints. Dowels Wood glue. Know, however, that this will not make a very strong box. With the wood pressed together, use a pencil to mark three spots for dowels or biscuit joints.

Mark where you're going to adhere the boxes together on both blanks. For this tutorial, you'll use biscuit joints, though you can use any method you're comfortable with.

Make sure you have three wooden biscuits as well as a biscuit drill. Three biscuit joiners for each end should be more than enough. If you're in a pinch, two will do. Use your biscuit joint drill to make notches at each mark.

Like up the drill with your pencil marks and make a clean, quick cut with the drill. Repeat for the other 5 marks. Apply wood glue to all three biscuit holes on one of the planks. One solid line of glue along the entire edge should be fine.

Insert a biscuit into each hole and firmly push it into place. Make sure each biscuit is snug inside the hole. Add a little more glue to the top of each biscuit, then attach the two boards together. Simply slot the biscuits into the slots on the other piece.

Let the wood glue dry and your ends are finished. Use a rubber mallet to hammer the ends gently, but firmly, together. For the cleanest results, use a set of clamps to hold the two boards together as the wood glue dries. Optional -- add handles to the ends. Now that the ends of the crate are finished, you can decorate them or add handles. You have several options: Using a table drill with a wide " drill bit, "punch" holes into each end to make a handle.

Simply drill holes in a small line to cut a handle in the wood. Using a power drill and some small screws, install two metal handles, like those found on cabinets, into the ends. If adding these handles, wait until the end to install them, as you'll need to lay the box down flush to the ground to finish it. Method 3 of Turn the ends upside down so that they are resting on their top edge.

The handles, if you added them, will be on the bench. Lay of the slats on top and adjust the ends so that they are the right distance away. The ends of the slats should be flush with the outside edges of the end pieces.

Place a line of wood glue on each end of the slat and attach it to the ends. This will make up the bottom of your crate. Start with the slat closest to the end so that you're making the corner of the box first. Use 1" brad nails to firmly adhere the slat to the end. The glue is there to help you get the slat in position and keep it in place as you hammer. You'll need nails to make the crate sturdy.

Thin, 1" brad nails work well. Two in each end of each slat should do it. If you don't want to use nails, a thin screw or heavy-duty wood glue may also work. Add four more slats to the bottom of the crate. Add a little glue, adhere the slat, then nail it in. Start with the other end to make the other corner, then work inward.

You should have five slats total on the bottom of the crate. Repeat the process on each side to finish the crate. Use your last eight slats to finish the crate up. Turn it on its side and attach four slats to each side, spacing them however you'd like. When you're done, let the wood-glue dry overnight.

Optional-- Stain and finish your crate. If you want a professional looking crate, get some stain out or paint the sides. You could use a wood burning kit to etch a design in as well. No matter how you choose to decorate your crate, make sure you wait a day for the glue to dry and the crate to settle before proceeding.

Include your email address to get a message when this question is answered. By using this service, some information may be shared with YouTube. High-quality plywood can be stained and painted to add a decorative touch to a storage container. Helpful 3 Not Helpful 2. Submit a Tip All tip submissions are carefully reviewed before being published. Make sure you are comfortable and confident using the equipment safely before beginning. Helpful 2 Not Helpful 0.

Related wikiHows How to. How to. About This Article. Co-authored by:. Co-authors: 8. Updated: November 5, Here at our business furniture factory in Austin, Texas, Formaspace employee Albert Gilbert builds custom crates for each piece of furniture we ship to our customers.

You might be surprised to know that Albert can build most of these custom crates in just five or ten minutes! To be this productive, you have to be organized and have a plan.

And, because we like to recycle as much left-over material as possible, we also employ a comprehensive program throughout our factory to collect every bit of manufacturing scrap material � ranging from plywood to melamine sheets, to hinges � even used nails get recycled!

Often these recycled materials find their way into our shipping crates. For furniture shipped short distances on a single vehicle, Albert typically builds an open style wood frame crate from scratch, starting with a pallet made from recycled lumber, plywood or melamine pieces.

After the furniture is securely mounted on the pallet, Albert adds a protective frame made of wood around the furniture. In these circumstances, Albert builds custom crates that are fully enclosed with plywood or OSB oriented strand board sheathing for added protection. What about building your own custom crates to use for shipping items to your own customers or for transporting items to and from a trade show?

How do you go about it? It turns out you can build custom, reusable crates and trade show crates quite easily, at very low cost � especially if you have access to some recycled lumber.

The crate will sit on a built-in pallet that uses blocks rather than stringers with notches to provide clearance for forklift blades to pass underneath. Natural wood products thicker than 6 mm will require certification, however, processed wood products, like OSB and plywood, do not. Fraudulent misuse of the ISPM logo is a serious offense and could be prosecuted as a felony. Depending on the type of foam used, you may need some glue or staples to hold the foam and cardboard in place.

To build a reusable crate, use heavy-duty screws with a screw gun to assemble the project. TIP: If you want to assemble the crate even faster, consider using a nail gun and Scrail brand fasteners. Check with your shipper to see their price rates for different dimensions.

The lumber needs to enclose the cargo as well as two layers of thick corrugated cardboard, and two layers of foam roll or rigid used to pad the interior walls surrounding the cargo. Place three shorter vertical pieces on top, one on the far left, one in the center, and one on the far right.

Adjust everything, so all outside edges are flush. This completes the frame for one side of the crate. Repeat to create a second frame for the opposite side of the crate. Stand up the two sides, so they are parallel, using a temporary support or assistance of a helper. Make sure the vertical wood pieces are facing outboard away from the inside space.

Our plan is to attach five deckboards across the top of the sides � it will look like a table when we are done with this step.

How long do these deckboards need to be? Position the five deckboards equidistantly across the top, with the first and last ones flush to the outboard edge.

Note: the 2nd and 4th boards will extend beyond the boards underneath, this is OK. If you do, plan on including additional padding or packaging material to fill in the voids inside the crate.

We will keep the other side open, for now, to access the inside and prepare the internal surfaces before loading the crate. These will be set parallel to the sides of the crate. Once again, remember we are still working with the crate sitting upside down. Screw the first set of blocks directly into the pallet in the nine locations shown in the diagram. Then attach the second layer directly on top of the first, then the third final layer on top of the second layer.

Skids make it easier to slide the pallet along the floor, and they also help make the pallet more rigid. The left skid will cover the left three blocks, the middle skid the middle three blocks, and the right skid the right three blocks. Take a moment to double check the clearance height for the forklift or pallet jack blades.

Next, we will finish reinforcing the closed end the end with a cross member by adding a second horizontal support halfway up and third one flush to the top. Cut the pieces, so they are flush with the outside edges of the sides and screw the ends into place. Remove a one-foot square section from the lower left corner and put it in the recycling bin.

Starting at the inside corner of the cutout, fold the cardboard to create two flaps that will extend onto the floor and the back interior wall. Now position the cardboard against the interior wall. One flap should sit on the floor, the other flap against the back interior wall Building A Wooden Shipping Crate Kings of the crate.

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