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Nic Compton reports. Finally, after months of planning and discussion, the moment of truth had arrived: the first Western Skiff MkII kit, put together by Jordan Boats, was being delivered to its first customer. Download your own set of free plans today: pbo.

Browse the complete set qestions articles Free Flat Bottom Skiff Plans Questions in this series online. The Western Skiff was originally designed by that doyen of racing multihulls, Nigel Irens, and was briefly available as a kit through Classic Boat magazine in the late s.

For years, Nigel and I had discussed the idea of making the boat available again, but the idea finally gained some traction when an article about restoring my skiff was published in PBO Juneand the arrival on the scene of someone willing to turn the CNC files into a set of PDFs for skjff construction: Jack Gifford jackgifford.

The kit in the s was supplied with everything needed to build the plxns and the cost reflected questiobs. The free plans flta to download from pbo.

For amateur use. Please make a donation to the Ed Burnett Memorial Fund at www. So, whereas task 1 with the original kit and the free plans was to liberate the finger joints at the obttom of the planks, and glue together the actual planks while they were still nested fllat the sheets of ply � creating a cumbersome pair of 4ft x 16ft plywood sheets � Alec Jordan has nested the planks more efficiently to reduce the amount of wastage. This has allowed him to save 1.

Gone are the long, elaborate finger joints of the original kit. Indeed, setting up a jig and cutting the scarfs was one of the most time-consuming and tricky jobs of this part of the build 4 hours � something to bear in mind when deciding which method to go. The finger joints are less pretty but much easier for a complete beginner.

Setting up a Flat Bottom Skiff Plans Example jig to ensure his router would cut each of the faces of all the scarf joints on a consistent angle took Jeremy Butler 4 hours � one of the most time-consuming single elements of the first part of the build. The free downloadable PBO plans offer a simple set of finger joints to botto, the planks and bottom boards align correctly.

In flat bottom skiff plans questions end, Quwstions came up with a skigf jig which he could run a router over and cut the exact same angle in the ends of all the planks. For those of qyestions less technical persuasion a plane or even a belt sander can be used to make the scarfs. With the scarfs cut, it was time to line up the two halves of the plank. Here, Alec has come up with an ingenious method to make sure they are correctly aligned.

A hole is precut at the outer end of the two half-planks, with another flat bottom skiff plans questions cut through both parts of the scarf joint. Two more tacks are put into the holes at either end of the plank bpttom a flat bottom skiff plans questions stretched between flat bottom skiff plans questions. When the string passes directly over the tack in the scarf joint, the two halves of the plank are perfectly lined up.

Then it flat bottom skiff plans questions time to get glueing. Jeremy opted to use MAS epoxy, mixed with white colloidal silica and brown microballoons depending on the consistency he was trying to achieve.

More colloidal silica makes the mix stiffer and harder to sand down, while more microballoons makes it easy to sand down but more likely to sag. By lining up the two joints over the central tack � so the tack ran through both scarfs � Jeremy was able to glue up the garboards as a pair, one on top of the other, using sheets of plastic to flat bottom skiff plans questions them sticking to each.

He did the same for the next plank along, and planned to do the same for the rest quetions the planking. Next, the parts for the building jig could be popped out of the MDF sheets and assembled, using wedges to lock the lugs into the slots. To raise the jig to a better working height, Jeremy fitted a pair of angled legs at either end not included in the kit � though you might just as easily sit the whole thing on a pair of trestles.

With the frames in place, the bottom board can be fitted and screwed. Plastic cable ties keep the curve of the garboards under control.

The bottom is to use as few as you can get away with�. Thus the gap ksiff the bottom board and the garboards should be taped up on the inside, flat bottom skiff plans questions with liquid epoxy and then filled with a large fillet of ekiff filler. This will add a little weight but save against damaging the lower chine when dragging the boat up and down the beach.

This part of the process took longer than Jeremy expected � nearly a quarter of his time so far. He found a Japanese rasp ideal for cleaning up the cut tabs. The Lfat Boats kit offers two options for joining the planks: short finger joints backed with GRP or traditional scarfing joints. Jeremy opted for the scarfs, which he measured up here to give a ratio ofor about He built a simple jig to flat bottom skiff plans questions the flat bottom skiff plans questions scarf angle.

The guides of the router will run over the blue strips of wood, with the plank held firmly in place underneath. To ensure the flat bottom skiff plans questions were correctly aligned, a tack was tapped through the pre-drilled hole on either part of the scarf.

The hole is deliberately not centred btotom make sure the plank-halves are not flipped quesrions mistake. A string is then stretched between two pre-drilled points at each either of quesions plank. When the string lines up over the middle tack, the plank is aligned. The components of the building jig are broken out of the MDF sheet and ready to assemble.

The assembled jig, the right way up. The lugs are locked in place using a simple but ingenious system of wedges. Jeremy improved on the basic plsns by adding legs to raise it to flat bottom skiff plans questions better working Free Flat Bottom Skiff Plans Youtube height.

He plana it would be even better if some diagonal braces were added to the legs to stiffen them up. A rectangular block screwed to the inside of the transom is used to locate it.

Unlike traditional boatbuilding, the edges are not bevelled: the gaps will be filled with epoxy instead. The frames all slot into the jig. The hull is shaped by the frames alone, which remain a permanent part of the structure. Note: the building jig and frame alignment method differs on the set of plans and instructions on pbo.

Everything is in place, ready flat bottom skiff plans questions receive the bottom board. Note the limber holes precut on the undersides of the bototm. The bottom board is in place, and the garboard planks are being offered up.

After a childhood messing around on boats in Cornwall and the south of France, Jeremy Butler decided he was going suestions be a fisherman.

He worked on quesyions boats on the Carrick Roads, longlining off Newlyn before fetching up at the Falmouth College to flat bottom skiff plans questions Small Craft design. After a formative bottpm out in Australia, he retrained in IT and has been working in software ever. I want something I flat bottom skiff plans questions enjoy rowing on my own but that the family can all pile into and explore the river, so the skiff ticked lots of boxes.

We estimate. Instructions for free Western Skiff plans � click here to download. Overview pdf of Western Skiff plans 10 pages of A4 � click here to download. Full set of pdf plans of Western Skiff 39 pages of A0 � click here to download. Building an outboard well during skiff restoration inby Nic Compton.

Skip to content �. Home All latest posts. Once printed, join together individual sheets by matching the corresponding numbers in each corner and aligning the foat marks.

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