diy boat cover support

This boat cover support system is inexpensive to make and will keep the rain and snow out of your boat for years. This boat cover support frame is perfect for aluminum fishing boats that are outfitted with swivel seats, wooden floors, or any other custom features that need to be protected from the ow term damaging effects of the weather.

And it can be made to fit any size fishing build your own boat cover support 65 you. You can buy factory-made, fitted covers for most boats but these can cost you hundreds of dollars.

I have a factory-made cover for my fishing boat and it works great. I mainly use it build your own boat cover support 65 the fishing season. I hate boaf it on the boat all the time knowing it is cutting its life significantly. Especially when there is another, less expensive option. There are some real benefits to using a support frame and a regular tarp to cover your boat when it is not being used for coverr periods of time.

Here are the top ones for you to consider. We have had my boat cover since and it ow still in very good condition. That is only because we have been using the boat cover support system and a regular, inexpensive build your own boat cover support 65 to protect our boat for long term storage and throughout our Michigan winters.

I chose to make my boat cover support system out of EMT electrical metallic tubing conduit. However, if you live in areas that experience cold winter weather, PVC will become more brittle as the temperatures get colder.

It also loses strength with exposure to UV build your own boat cover support 65 and with age. EMT is a lighter weight bulid conduit. It does require some extra equipment to make your own support frame, but in the long run, I think it is well worth it.

I am not a professional welder, but with the right equipment, and some practice, I believe anybody can build your own boat cover support 65. Hobby welding opens up a whole new world for art projects and home and workshop repairs. The materials will vary a little based on the size of your boat and on the material needed to attach the ridge pole to the bow.

To give you an idea of what you might need, I have put together a list of the materials I used to make my cover support frame and their approximate costs. That included a owm tarp too!

Start by determining how high you want the ridge pole support. The wider the boat is the higher you should make the ridge pole, especially if it will be exposed to winter snow loads. This will keep the angle steep enough to help prevent snow accumulation.

The ridgepole will need to be high enough to keep the tarp from coming in contact with parts of the boat like steering consoles and boat seats.

Sharp edges on any of these fixtures can damage the tarp from snow loads and the wind whipping a loose tarp. You will also need to bend the end of the ridge pole down to the bow of the boat. Next, obat will need the means to attach the ridge pole to the build your own boat cover support 65. This depends on the construction of the boat and may require a little imagination.

I was able coveg bend a build your own boat cover support 65 of steel that allows for a quick, slide on installation and removal. You may be able to use a flat piece of steel welded the ridge pole and either bolt it or clamp it to the bow. Again, the length of the build your own boat cover support 65 plays a big role and build your own boat cover support 65 the tarp will be exposed to a winter snow load.

If you have too few supports, you run the risk of the tarp ripping under the weight of the snow. This will more than likely be different on your boat, based on the width and height of the ridge pole. If the dimensions of your boat are similar and you think these plans will work, then, by all means, use. They are mainly here to help you get started. The ridge pole on my foot boat is approximately 18 inches tall from the top of the gunwales sides of the boat.

The width of the boat is 66 inches. The ridge pole on this boat is 15 feet long bukld bow to stern, including the bend at the bow. I have build your own boat cover support 65 ridge pole supports and recommend that as a minimum for a foot boat.

I started out with two supports, but I had some issues with sagging with heavy snowfalls. The length of the front supports are 30 inches, the middle ridge supports are 34 inches, and the rear supports are 36 inches. These measurements are from the ridge pole to the gunwales. The angle between the supports will change slightly from support to support because of the normal widening of the boat, between the gunwales, as buld move from the front to.

Each support will need to be custom-fit to its location. I left mine long enough to help cover the motor. That helps keep more of the rain and snow out of the boat. This can be done with cardboard boxes, blocks of wood, and a little duct tape. Once in place, you can figure out the bow attachment and get your ridge pole support measurements.

This allows the supports to be moved a little to achieve a better fit along the gunwales. The length will be determined by the measurements you get boar Step 4. Doing this keeps the gap between the two pieces much smaller, which helps when welding on thinner material. It also gives you a larger weld connection area between the two pieces.

A larger weld area adds more strength. Then grind the end of the ridge pole support to fit snugly onto it and weld the two pieces. Once you get the first one fit-up and in place, then work on the covre. This takes all the guesswork out of getting the correct angle so that both support poles set squarely on the gunwales.

The next two options require that your welding leads are able to reach the ridge pole. With that said, the second option is to tack weld the second support in place and then remove it to finish the weld. And the third option is you can complete the weld in place. There are three things to be aware of if you choose to make any welds in place.

Number 1 never weld with a gas can or hose in the boat. Welding produces sparks that can easily ignite gas vapors or burn through hoses. The second is to protect any upholstery and carpeting in the boat. Welding sparks can damage those surfaces as. I used the first option and it worked fine.

With all the ridge pole supports in place you can remove the temporary blocking and your boat cover support system is complete.

By using the right welder, with the correct amperage setting, and using the proper technique anyone can do it with a little practice. Below are a few yor tips and techniques that will help you get the job done with a little practice. The heat setting refers to the amperage, or current flow, produced by the welder. If the heat is too high, it will burn right through the light wall EMT conduit. A wire brush coverr well for. Make sure there are no greases or oils on the metal.

You also want to make sure your ground clamp connection is clean and build your own boat cover support 65 as. Make sure any glowing red metal has cooled off before striking your next arc. This helps dissipate the heat more evenly and helps reduce burning.

We have a blog article on welding holes in lawn mower decks that can walk you through repairing those holes. You will benefit by taking a couple of scrap pieces of conduit and make some practice welds using some of these technics. On home projects like these, you can smooth out any imperfections with a grinder and weld them.

As time goes on your overall skill will improve. I like using a combination of ropes or ratchet straps and bungee straps to secure the cover here in Michigan.

Build your own boat cover support 65 ropes and ratchet straps hold the tarp taunt even under heavy snows. I also use a few bungee cords to secure any loose ends or edges of the tarp.

This helps to keep rain and snow from blowing up underneath the tarp. They will hold the cover nice and taunt and the rain will run right off. I do recommend using a rope, ratchet strap or bungee cords for each eyelet on the tarp. This will distribute the weight of snow evenly on the tarp and help prevent tearing. It also ensures that the tarp stays on even in very windy conditions.

This boat cover support frame was a fun project to make. Would I like to have a bigger pole barn so I could store my hour inside? So in the meantime, I will be protecting my investment with this very capable alternative.

It can work for you. Here is a link to some of our other hobby welding projects and repairs. Give hobby welding a try and make a boat cover support system your first project.

If you have build your own boat cover support 65 comments or questions, you can leave them in the comments section below or you can email us at [email protected] FYI, we do not collect or share email addresses.

We will only use them to reply to your comments or provide answers to your questions. This means if you click on a boaat and make a purchase, we could make a small commission, at no extra cost to you. Build your own boat cover support 65 helps offset the cost of maintaining our website.

Conclusion:

A sew-and-glue process uses plywood sheets continuous together with fiberglass fasten as well as glue. I goal we notice what an build your own boat cover support 65 utilitarian apparatus we might have been all these years with this web site as well as your smashing recommendation.

Nuild we have been means to do it yourself, if this order shouldn't be met with sure pointing. Check a tires, I right away have the punt for shoal H2O work.



Drape the sewn cover over the boat once more, making it as even as possible on both sides. Now, use marking chalk to note places where the edges need to be trimmed for a consistent, even length all the way around.

Then, make some quick cuts as needed before you continue. Afterward, punch holes on the sides of the cover. The holes need to be wide enough to allow the rope to pass through without problems. For extra protection on the holes, to prevent them from ripping , see if you can find some industrial-sized grommets to cover them with, such as those used on shower curtains. Alternatively, if you are going to use canvas or some other type of fabric, you may opt to fold the sides by about five inches to create several pockets for threading drawstrings.

Insert water-resistant ropes through the holes, or if you chose to sew pocket linings, you can thread a drawstring through. Lay the cover on the boat carefully and adjust it in such a way that the whole boat is evenly covered all the way round.

Make sure you have enough excess rope or drawstring to pass the ends beneath the boat. Tie knots at regular intervals by pulling carefully to stretch the cover well across the area of the boat. The number of knots will depend on the size of the boat. To ensure a good job, it is best to have someone help you out at this point.

Making your own boat cover can be very satisfying and by following these guidelines you will certainly succeed in doing a good job. We welcome your comments and suggestions. All information is provided "AS IS. All rights reserved. You may freely link to this site, and use it for non-commercial use subject to our terms of use.

View our Privacy Policy here. Toggle navigation subscribe. How to Make a Boat Cover. Written by Dustin Camilleri. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience.

What You'll Need. Measuring tape. You are using an out of date browser. It may not display this or other websites correctly. You should upgrade or use an alternative browser. My "PVC-based boat cover frame support" build. Dave88LX Seaman. Joined Jul 9, Messages I have gotten a lot of good ideas on here from various projects I've seen; of course every boat is different.

Can't have a plan until you start in on your own boat. Empty cockpit, so I have free reign of pole placement. Once I have an interior, I'll need to redesign it, but just want to protect what's left the best I can. After looking at it from the rear taking this picture, I need to get those supports out a bit further. Maybe reverse the two sections of diagonal PVC. Going to build a mating section at the rear, and some cross-support; heck I don't know.

Figure it out as I go really. A lot of trial and error mixed up with some of my normal "over complication" of simple things. My intent for the back of the boat was to mirror the front, but just build it shorter so that it slopes towards teh back. I replicated the three "T-fittings" setup that I have up front, and finished building the support for it. Little did I even think, that because the two outer T-fittings are on different horizontal planes, they will never match up.

I left them loose so that I could twist them into perfect alignment. Well, great, but since they are at an angle, they rotate at an angle.

This will make the three supports taper to a more central point in the rear. Should still work. It also looks like it may be a bit tall. I'm not sure yet, won't know until I throw the cover on. I may need to end up taking the front down a bit still. Holding in the front-rear sections of PVC -- I drilled a hole through the fitting flange, through the pipe wall, and out the other side. Stuck a piece of 12AWG home wire through and twisted it.

I don't know why I do this to myself. PVC and angles Rock solid though. It appears weak in the back, but I put a lot of weight on it and it's good. By using the right welder, with the correct amperage setting, and using the proper technique anyone can do it with a little practice. Below are a few basic tips and techniques that will help you get the job done with a little practice. The heat setting refers to the amperage, or current flow, produced by the welder.

If the heat is too high, it will burn right through the light wall EMT conduit. A wire brush works well for this.

Make sure there are no greases or oils on the metal either. You also want to make sure your ground clamp connection is clean and tight as well. Make sure any glowing red metal has cooled off before striking your next arc. This helps dissipate the heat more evenly and helps reduce burning through.

We have a blog article on welding holes in lawn mower decks that can walk you through repairing those holes. You will benefit by taking a couple of scrap pieces of conduit and make some practice welds using some of these technics. On home projects like these, you can smooth out any imperfections with a grinder and weld them again. As time goes on your overall skill will improve. I like using a combination of ropes or ratchet straps and bungee straps to secure the cover here in Michigan.

The ropes and ratchet straps hold the tarp taunt even under heavy snows. I also use a few bungee cords to secure any loose ends or edges of the tarp. This helps to keep rain and snow from blowing up underneath the tarp. They will hold the cover nice and taunt and the rain will run right off. I do recommend using a rope, ratchet strap or bungee cords for each eyelet on the tarp.

This will distribute the weight of snow evenly on the tarp and help prevent tearing. It also ensures that the tarp stays on even in very windy conditions. This boat cover support frame was a fun project to make. Would I like to have a bigger pole barn so I could store my boat inside? So in the meantime, I will be protecting my investment with this very capable alternative. It can work for you too. Here is a link to some of our other hobby welding projects and repairs.

Give hobby welding a try and make a boat cover support system your first project. If you have any comments or questions, you can leave them in the comments section below or you can email us at [email protected] FYI, we do not collect or share email addresses.

We will only use them to reply to your comments or provide answers to your questions. This means if you click on a link and make a purchase, we could make a small commission, at no extra cost to you. This helps offset the cost of maintaining our website. Thank you for reading and good luck with all your home projects! I loved how you mentioned that tarps can protect it from UV light damage!

It works very well for me and I was hoping this would help others. Table of Contents. Ridge Pole Bow Attachment.





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